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Most Frequently Cited Serious Violations

This report highlights the most frequently cited serious violations in General Industry according to OSHA for the fiscal year 2017. It covers critical areas such as Hazard Communication, Machine Guarding, Respirators, and Fall Protection. Key violations included lack of written programs, improper handling and training regarding hazardous materials, and insufficient fall protection measures. Understanding and addressing these violations is essential for compliance, safety, and health in the workplace.

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Most Frequently Cited Serious Violations

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  1. Most Frequently Cited Serious Violations GENERAL INDUSTRY FY 2017 OSHA Federal Standards October 1, 2016 – September 30, 2017

  2. Most Frequently Cited Serious Violations in General Industry 2017 Hazard Communication – Written Program Machine Guarding – Types of Guarding Methods Hazard Communication – Information And Training Overall 1910 MFC Hazardous Energy Control – Procedures shall be developed Respirators – Medical Evaluations 29 CFR 1910 Subparts Machine guarding – Point Of Operations Respirators – Employer Establishing AWritten Respirator Program Hazardous Communication – Maintain Copies of SDS’s Powered Industrial Trucks – Competency Training Electrical – Proper Installation & Use of Equipment

  3. Walking/Working Surfaces [1910.21 – .30] General – Walking-working surfaces are kept clean SUBPART D Fall Protection – Protection from falling 4 feet or more Ladders – Rungs are treated as to prevent slipping General – Workroom floor kept in a dry condition General – Walking-working surfaces are inspected

  4. Means of Egress [1910.33 – .39] Exit Route Feature – Free & unobstructed SUBPART E Exit Route Feature – Clearly visible & marked Exit Route Design – Must be able to open from the inside Exits Route Feature – Signs posted if exit is not apparent Exit Route Design– Minimum 28 inches wide

  5. Powered Platforms, Aerial Lifts, and Vehicle-Mounted Work Platforms [1910.66 – .68] Vehicle Mounted – Personal fall arrest shall be worn SUBPART F Vehicle Mounted – Trained persons only Vehicle Mounted – Employee shall stand firmly on basket floor Vehicle Mounted – Brakes shall be set & outriggers positioned Manlift – Fixed metal ladder accessibility

  6. Occupational Health and Environmental Control [1910.94 – .98] Occupational Noise – Hearing Conservation Program SUBPART G Occupational Noise – Develop & implement monitoring program Occupational Noise – Train each employee exposed Occupational Noise – Establish & maintain Audiometric testing program Occupational Noise – Controls shall be used when exceeding table G-15

  7. Hazardous Materials [1910.101 – .126] Compressed Gases – Handling Storage and Use SUBPART H Flammable Liquids – Shall not be dispensed unless bonded & grounded Spray Finishing – Air velocity for electrostatic spraying Spray Finishing – Cleaning with non-sparking tools Spray Finishing – Clear space shall be kept free from storage

  8. Personal Protective Equipment [1910.132 – .138] Respirators – Shall provide medical evaluation SUBPART I Respirators – Establish & implement Written Program General Requirements – verify workplace hazard assessment General Requirements – Assess workplace for hazards Eye & Face Protection – Employer ensuring that employees use protection

  9. General Environment Controls [1910.141 – .147] Hazardous Energy Control – Procedures shall be developed SUBPART J Hazardous Energy Control – Periodic inspections Hazardous Energy Control – Establish program Hazardous Energy Control – General Training Hazardous Energy Control – Application of controls

  10. Medical & First Aid [1910.151 –.152] Medical & First Aid – Eye & body flushing facilities provided SUBPART K Medical & First Aid – First Aid training & supplies readily available Medical & First Aid – Medical Personnel Advice & Consultation

  11. Fire Protection [1910.155 – .165] Extinguishers – Provided & readily accessible SUBPART L Extinguishers – Visual monthly inspection Extinguishers – Annual maintenance checks Extinguishers – Training program Extinguishers – Initial & annual training

  12. Compressed Gas & Compressed Air Equipment [1910.166 – .169] Air Receivers – Pressure gauge with spring loaded safety valve SUBPART M Air Receivers – Drain pipe installed at the lowest point Air Receivers – Safety valves shall be tested Air Receivers – New receivers installed in accordance with AMSE 1968

  13. Materials Handling & Storage [1910.176 – .184] Powered Industrial Trucks – Competency training SUBPART N Powered Industrial Trucks – Refresher training in relevant topics Powered Industrial Trucks – Safe operating condition Powered Industrial Trucks – Certification of training Powered Industrial Trucks – Shall be examined before placed in service

  14. Machinery & Machine Guarding [1910.211 – .219] General Requirements– Types of guarding methods SUBPART O General Requirements – Point of operation Abrasive Wheel– Tongue guards Abrasive Wheel – Work rests Power Transmission – Guarding for pulleys

  15. Hand and Portable Powered Tools and Other Hand-Held Equipment[1910.241 – .244] General – Compressed Air for Cleaning SUBPART P Guarding of Powered Tools - Abrasive wheels shall be Guarded Guarding of Powered Tools – Vertical portable grinders shall be guarded General – Condition of tools and equipment Guarding of Powered Tools – Hoses & connections shall be designed for the pressure

  16. Welding, Cutting, & Brazing [1910.251 – .255] Gas Welding & Cutting – stored away from fuel-gas Cylinders SUBPART Q General Requirements – Protection from Arc welding ray Gas Welding & Cutting – Cylinder Storage inside buildings Gas Welding & Cutting – Storage next to combustibles Gas Welding & Cutting – Cylinder Valve Closure

  17. Special Industries [1910.261 – .272] Grain Handling – Housekeeping SUBPART R Grain Handling – Lockout & Tagging Grain Handling – Permit shall be issued for entering Grain Handling – Shall remove any fugitive grain dust Grain Handling – Atmosphere shall be tested

  18. Electrical [1910.301 – .399] General – Proper installation & use of equipment SUBPART S Wiring Methods - Flexible cords used as fixed wiring Wiring Method – Flexible cord strain relief Wiring Method – Grounding permanent & effective Wiring Method – Pull & junction Box Covers

  19. Commercial Diving Operations [1910.401 – .440] Qualifications – Dive team members shall have training or experience SUBPART T Qualifications – Dive team members trained in CPR & first aid Safe Practice Manual – Shall be made available at dive location Pre-Dive Procedures – Safety procedures for diving mode Pre-Dive Procedures – Equipment inspection

  20. Toxic and Hazardous Substance [1910.1000 – .1450] Hazardous Communication – Written program SUBPART Z Hazardous Communication – Information & training Hazardous Communication – SDS’s readily accessible Hazardous Communication – SDS’s for each chemical Hazardous Communication – Detailed training

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