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Advanced Air Cooling and Web Aligning System for High-Efficiency Production Lines

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This cutting-edge system features a sophisticated exit section with air cooling zones, floatation nozzles, and variable air speed, effectively reducing temperatures from 120°C to approximately 80°C. It includes a web aligner that tracks the product to ensure precise alignment and tension is monitored via load cells. The large double-walled, water-cooled cooling rolls efficiently lower temperatures further, while features like automatic reel changing, an edge trimmer, and a rotary sheeter with micro-computer control enhance the operational efficiency of production lines without speed reduction during pallet changes.

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Advanced Air Cooling and Web Aligning System for High-Efficiency Production Lines

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  1. Exit Section • Air Cooling Zone • Web Aligner • Cooling Rolls

  2. Exit Section S-Cooling Zone • Floatation Nozzles • Variable Air Speed • T 40°C (120 °C to Approx. 80 °C) • Supports Web into Web Aligner

  3. Exit Section Web Aligner • Tracks Web to One side or to Centre • IR or CCD Camera Sensor • Product Tension Measured by Load Cells

  4. Exit Section Cooling Rolls • Large Dia. Double Walled Rolls • Water Cooled • T 80 °C to Approx. 30 °C • Edge Trimmer for Winder • Lead Drive of Machine

  5. Rewinder • Reels for Continuous CPL & MFC • Product wound onto 6“ Cardboard Tubes • Shafted and Shaftless Rewinder • Automatic Reel Changing • Hard, Straight-edged, Non-telescoping Reels

  6. Top Knife Drum Rotates at variable speed • Lower knife pivots up to cut sheet • Controlled by micro computer Rotary Sheeter

  7. Top Knife Drum Rotates at variable speed • Lower knife pivots up to cut sheet • Controlled by micro computer Rotary Sheeter • Quick sheet length adjustment • Register cutting for flooring décors • Switch for rejects, splices and test Cuts • Ionisation bars curb static build up • Vacuum brake overlap table • Blowing nozzles float sheet to stacker

  8. Pallet Changer & Stacker • Intermediate Stacking for Continuous Production • No Speed Reduction at Pallet Changing • Pallet change via intermediate tray belt • or Pallet crane from above

  9. Paper Feeding • Automatic Paper Feeding throughout the Line • Passage of Intermediate Coating Devices and Cooling Roll Stand

  10. High-Efficiency 2 Stage Impregnating Line

  11. Thank You For Your Attention !

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