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Fact sheets KBK-Aluline 120/180

Fact sheets KBK-Aluline 120/180. High load capacity up to 2200 lbs low dead weight low track height, compact design very easy to assemble excellent festooning on mounting slots attractive design corrosion resistant anodized surface very low trolley rolling resistance.

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Fact sheets KBK-Aluline 120/180

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  1. Fact sheetsKBK-Aluline 120/180 High load capacity up to 2200 lbs low dead weight low track height, compact design very easy to assemble excellent festooning on mounting slots attractive design corrosion resistant anodized surface very low trolley rolling resistance

  2. ALULINE integrates in KBK Fact sheetsKBK-Aluline 120/180 ALU 120 is placed between KBK I and KBK II-L ALU 180 is placed between KBK II-L and KBK II

  3. Track sections Suspensions Classic trolleys Ergo trolleys Fact sheetsKBK-Aluline 120/180 - main components

  4. Monorail Single girder cranes Double girder cranes Cranes with large overhang Fact sheetsKBK-Aluline 120/180 - configurations

  5. ! Manipulator cranes ! Fact sheetsKBK-Aluline 120/180 - configurations notice: use rigid end trucks use rigid suspensions use HBK ergo crab frames

  6. ! Ergo computer program ! Fact sheetsKBK-Aluline 120/180 The upgrade to ALULINE is not yet released.

  7. Joint bolt set Fact sheetsKBK-Aluline 120/180

  8. Joint bolt set Fact sheetsKBK-Aluline 120/180 • precise splice • fast and easy assembly locator pin track anchor insert screw joint bolt

  9. Track sections Fact sheetsKBK-Aluline 120/180 • easy festooning • block hangers suspensions slide in mounting slots

  10. a f c a f Suspension - ALULINE classic d Al 180h2=95+h1 Al 120h2=54+h1 h1 Aluline 120 750 kg (1650 lbs) Aluline 180 1700 kg (3740 lbs) Al 180=115 Al 120=73 Fact sheetsKBK-Aluline 120/180 Height adjustment: Aluline 120:Aluline 180:  4 mm 7 mm capacity: • block hanger • no drilling necessary

  11. Suspension - ALULINE ergo a a c c f f d d 73 115 120 180 Aluline 120 750 kg (1650 lbs)100 kg (220 lbs)100 kg(220 lbs) Aluline 180 1700 kg (3740 lbs)200 kg (440 lbs)200 kg (440 lbs) Height adjustment: Aluline 120:Aluline 180:  4 mm 7 mm Fact sheetsKBK-Aluline 120/180 capacity: • block hanger • no drilling necessary

  12. Trolleys classic 245 150 175 106 Aluline 120 300 kg (660 lbs) Aluline 180 600 kg (1320 lbs) 36.5 35 25 20  16 22  20 28 19 20 Fact sheetsKBK-Aluline 120/180 • low friction bearings • wear resistant wheels capacity:

  13. Trolleys ergo 245 150 175 106 Aluline 120 300 kg (660 lbs)100 kg (220 lbs)50 kg(110 lbs) Aluline 180 600 kg (1320 lbs)200 kg (440 lbs)100 kg(220 lbs) 35 32  10,5 8  12,5 40 140 Fact sheetsKBK-Aluline 120/180 • adjustable kick-up wheel • rocker suspension for main wheels capacity:

  14. End cap with buffer Fact sheetsKBK-Aluline 120/180 End caps with a rubber buffer are used for light loads.

  15. End cap with cellular foam buffer Fact sheetsKBK-Aluline 120/180 For heavy loads, electrical and pneumatic drives and for crane runways, end caps with cellular foam buffers are used for ALU 180.

  16. End caps with shock absorbers Fact sheetsKBK-Aluline 120/180 End caps with shock absorbers are used for installations featuring manipulators.

  17. 385 Load bar 210 385 210 50 46 40  20,5 28  20 75  16 28 30 19 21 70 45 Fact sheetsKBK-Aluline 120/180 KBK Aluline 180 classic KBK Aluline 120 classic Max. load: 600 kg (1320 lbs) Max. load: 1200 kg (2640 lbs)

  18. 495 Articulated classic end carriage 175 385 60 45 55 225 167 167 245  25 20 20  25 54 52 45 225 Fact sheetsKBK-Aluline 120/180 KBK Aluline 180 classic KBK Aluline 120 classic Max. load: 600 kg (1320 lbs) Max. load: 1400 kg (3080 lbs)

  19. Classic rigid end trucks lKa [mm] lKa [mm] lKa [mm] lKa [mm] eKT 122,5 eKT 87,5 550550 -- 550550 -- 90 105 eKT [mm] 10001100 - 2000 eKT [mm] 10001100 - 2000 247,5 eKT 192,5 eKT 105 115 lKa lKa eKT [mm] eKT [mm] 10001100 - 2000 12501100 - 2000 Fact sheetsKBK-Aluline 120/180 KBK Aluline 180 classic Max. load 1000 kg (2200 lbs) KBK Aluline 120 classic Max. Hublast 600 kg (1320 lbs)

  20. eKT + 175 KBK ergo rigid end trucks eKT 330 lKa [mm] eKT [mm] 550650800 650750900 180 lKa Fact sheetsKBK-Aluline 120/180 KBK Aluline 120 ergo Runway and girder Aluline 120 Standard dimensions Max. load -200 to +600 [kg] (-440 to 1320 [lbs])

  21. KBK ergo rigid end trucks eKT + 260 20 eKT 640 lKa [mm] eKT [mm]  20,5 5506508001000 80090010501250 lKa Fact sheetsKBK-Aluline 120/180 KBK Aluline 180 ergo Runway Aluline 180Girder Aluline 120 or 180 Standard dimensions Max. load -400 bis +1200 [kg] (-880 to +2640 [lbs])

  22. ! Tandem end truck ! eKT + 260 90 eKT + 260 20 eKT eKT 640  20,5 275 lKa lKa [mm] eKT [mm] 80010001250 450650900 Tandem rigid end trucks are used when then crab span dimension lKa is >1000 mm, or the permissable crane trolley load for a double girder end truck is exceeded. Fact sheetsKBK-Aluline 120/180 KBK Aluline 180 ergo Standard dimensions Runway and girder Aluline 180 Max. load 2 x -400 to 2 x +1200 [kg] 2 x -880 to 2 x 2640 [lbs]

  23. Energy supply Fact sheetsKBK-Aluline 120/180 Cable slider KBK 0 trailing cable power supply Cable sliders are used for one cable on tracks with simple electrical power supplies to the trolley or to the crane A trailing cable power supply system arranged at the side of the ALULINE rail can reduce the approach dimension and the section required to accumulate the cable trolleys and can extend beyond the end of the track. Cabletrolley Cable trolleys should be used for longer tracks, electric long and cross travel drives and when flat cables with outside dimensions greater than 8 mm x 19 mm or when several flat cables are used.

  24. Energy supply  60  40 125 105 max. 23 max. 23 max. 50 max. 50 70 110 max. 23 max. 23 max. 50 max. 50 Fact sheetsKBK-Aluline 120/180 Aluline 120 Aluline 180 Cable sliders Cable trolleys Crane bridge cable clamp Rail end cable clamp

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