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This text discusses the implementation of tests, such as dimensional and electrical tests, and the use of DB/DAQ to obtain batch and SSD information. It also suggests improvements for operators, such as better storage and non-conformance analysis. Furthermore, it delves into the analysis of non-conformances and provides answers to common questions.
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Statistics • 433 tests (dimensional and/or electrical) • 334 geometrical – 258 electrical • almost doubled rate of geometrical tests (still margin • with chuck) • DB/DAQ – to implement: • …. still working on direct connection with Labview set-up • obtain list of batches from DB • get list of SSD in selected batch from DB • (we had 3 cases of batchID-SSDID mismatch) • pop-up message with last SSD tested • recover possibility of saving image from dimensional test • set-up
Suggestions for operators: • write E/G on envelope after test • better storage (e.g. label boxes with batch ID content) • non-conformances analysis Corner names mistake D A B C the change will be transparent to the user – you just will be prompted on corner D instead of A
…. let’s analyze more in depth to learn how to behave 34 warning/failed test over 407 SSD tested (dimensional/electrical or both) 8.35% non-conformance rate -> a bit conservative?! specifically: dimensional: 14/308 ~ 4.5% electrical IV: 19/246 ~ 7.7% electrical CV: 1/246 ~ 0 common questions and answers: • Should same warning be duplicated for IV and CV tests? • (e.g. DH00718 marked as scratched for both tests) -> NO • clarify meaning of irregular IV • clarify meaning of broken edge
IV irregularities picture gallery quite high (3/4 times average) leakage current DH00627 DH00838 do not report
IV irregularities picture gallery moderately high (2 times average) leakage current DH00858 DH00791 do not report
IV irregularities picture gallery Strange/unexpected shape DH00764 DH00826 • redo measurement • report as warning
IV irregularities picture gallery again a strange shape but indeed dangerous (breakdown?) DH00828 nevertheless within specs, so do report a warning
IV irregularities picture gallery What’s wrong here? DH00798 do not report this reduces non-conformances to 30
Scratches DH00809 • report as warning • check if current increased and is still within specs
Scratches scratches on pad produced during testing should be a random and learning-phase problem DH00567
Scratches DH00593 • check current • do not report if you see no effect
Labelled as scratches DH00668 DH00674 learning-phase problem • report only if bigger • I will add a ‘minor break’ warning option in the menu
Deviations from standard pattern DH00732 ‘ weird bias ring at corner A’ learning-phase problem do not report unless very seriuos (e.g. interrupted or shortened strips - should affect current and coupling – specify) this reduces non-conformances to 25
Problems with IDs 2 ID mismatch -> ID changed on envelope – report? • 7 missing or faint scratch-ID -> • report as warning • contact HPK Should be a problem related to this particular batch