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INDUSTRIAL APPLICATIONS. Haber process And Contact process. Haber process. Manufacture of ammonia N 2 (g) +3H 2 (g) 2NH 3 (g), H= - 92kJmol -1 ( exothermic ) a.Uses of ammonia : manufacture fertilisers , dyes and explosives
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INDUSTRIAL APPLICATIONS Haber process And Contact process
Haber process • Manufacture of ammonia • N2(g) +3H2(g) 2NH3(g), • H= -92kJmol-1 ( exothermic ) • a.Uses of ammonia : manufacture fertilisers , dyes and explosives • b.LCP suggest that high pressure and low temperature will shift equilibrium to the right and produce more ammonia
c. However ,other economic factors (time and cost factors) must also be considered such as: • i) Low temperature not used – rate is slow • Note : high temperature also not used because • Equilibrium shifts left , lower yield • Therefore use a moderate temperature
ii) pressure not too high • Reason : High pressure incurs higher cost of maintenance and also more expensive to build
d. Optimum conditions : • 450 – 5500 C • 100 – 250 atm • Catalyst Fe • Note : • % yield of NH3 = less than 20 % • Pressure used reasonably high due to : • Forward reaction favored , more NH3 • Higher collision frequency , faster reaction
Contact process • Manufacture of sulphuric acid • (1) S(g) + O2(g) SO2(g) • (2) 2SO2(g) + O2(g) 2SO3(g) • H= -192kJ mol-1 ( exothermic ) • (3) SO3 (g) + H2SO4 (l) H2S2O7 (l) • oleum • H2S2O7 (l) + H2O (l) 2H2SO4 (aq)
a. LCP suggest that high yield of SO3 (equilibrium shifts right) is favored by high pressure and low temperature • b. Optimum conditions : • 400 – 4500C • 1 – 2 atm ( % yield = 95 % hence high pressure not used ) • Catalyst (vanadium pentoxide ,V2O5 )
High yield achieved under the following conditions: • (1) Air used to burn sulphur must be clean • Reason : Catalyst easily poisoned/damaged • (2) Catalyst needs to be cooled • Reason : Exothermic rxn hence catalyst gets hot • Or low temp favors forward reaction