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Washing Machine Solutions

Affordable Intelligent Motion. Washing Machine Solutions. SenseTile Hardware Design Review 1. CASL, UCD, 12 December 2008. Agenda. Current status of design work Description of design Extra features Dimensions Schedule. Current Status of Design Work.

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Washing Machine Solutions

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  1. Affordable Intelligent Motion Washing Machine Solutions SenseTile Hardware Design Review 1 CASL, UCD, 12 December 2008 Confidential mSemicon & UCD

  2. Agenda • Current status of design work • Description of design • Extra features • Dimensions • Schedule Confidential mSemicon & UCD

  3. Current Status of Design Work • Schematic has been completed about 99% • All on-board electronic components selected • Only issue remaining relates to selection of connectors • Some other minor issues • Some feedback required on mechanical issues • Following today’s review, layout is expected to begin immediately Confidential mSemicon & UCD

  4. General Description of Design • The schematic is divided into eight separate sheets describing: • CODEC / ADC circuit • FPGA circuit • Audio and ultrasonic inputs • Audio input circuitry (Input 1) • General input circuitry (Input 2) • Microcontroller circuitry • Output circuitry • Power supply circuitry • (Prior USB circuitry, to be removed) • New USB circuitry Confidential mSemicon & UCD

  5. CODEC / ADC • Design based on two devices: • ADC for simultaneous sampling (for non-audio applications) • ADS1174/8 • For slowly changing signals: DC to 4kHz sampling • Four channel • CODEC • AD1937 • Very high performance: high speed • Built-in audio filters • Extremely low noise Confidential mSemicon & UCD

  6. FPGA • Design based on Xilinx XC3S250 (Spartan) • General purpose FPGA • Configuration by: • JTAG (during development) • SPI (direct, during test and development); • SPI can be directly updated by USB (i.e. not through the microcontroller) on deployment Confidential mSemicon & UCD

  7. Audio Input Circuitry – Input 1 • Catering for audio range (2) and ultrasonic range (2) • Number of total usable inputs depends on sample rate • Extremely low noise amplifiers Confidential mSemicon & UCD

  8. General Input Circuitry - Input 2 • Catering for general inputs from sensors and switches • Four analogue inputs • Eight digital I/O • User configurable via microcontroller Confidential mSemicon & UCD

  9. Microcontroller Circuit • Based on STM32F103V9 Cortex device from ST • Latest generation Cortex ARM processor • Built in RAM/Flash • Multifunction I/O • JTAG programmable in-circuit debugger • RS 232 debug port, allowing external programming of micro flash • GSM port Confidential mSemicon & UCD

  10. Output Circuitry • Drivers for speakers • Audio • Ultrasonic • On board relays (2) • IR LED drivers (shown on FPGA sheet) • IR detection to be added Confidential mSemicon & UCD

  11. Power Supply • Works on 12-30Vdc in • Generated on board: 1.2V, 2.5V (linear), 3.3V x 2, 5V, -11V, +11V • Point of load power supply design • FPGA powered separately • Analogue circuitry powered separately • Microcontroller can operate on its own • Current sensor on board, monitoring total current consumption • Information processed by microcontroller Confidential mSemicon & UCD

  12. (Prior USB Design) • Until last few weeks, USB was run on a MCS7840 • Four channel UART to USB device • Satisfied requirements, but • Heavy load on FPGA • Mandated FPGA programming indirectly • A new device is becoming available now, and will be used instead Confidential mSemicon & UCD

  13. New USB Ciruitry • FTDI USB-high speed data port • A new electronic device is being sampled at the moment, and will enter production “in March 2009” which, on board, would allow: • Direct programming of the SPI • Direct access to generalised I/O • CPU high-speed parallel bus interface (asynchronous) • Four fold (+) increase in performance • Host can talk directly to the FPGA via file transfer Confidential mSemicon & UCD

  14. Extra Features • Adding a port for a display: • Considering making provision for LCD display • This enables easier autonomous use of device • Display itself not installed on boards • Other features being considered and, if possible, included Confidential mSemicon & UCD

  15. Current Draft Connector Requirements Confidential mSemicon & UCD

  16. Connectors – Sensor Inputs • The selection of connectors influences overall board size • Try to be as compact as possible • Another requirement is that special mating connectors should not be necessary – for R&D work • A suitable connector style is the DIN 45326 • Can take up to 8 wires in one unit • Suitable for sensor inputs • Rotates and locks into position • Wires can be soldered onto mating part • This type proposed for simultaneous inputs Confidential mSemicon & UCD

  17. Connectors – Power • Board uses 12Vin, but also supplies 12Vout to feed Processor Unit • Requires compact multi-pole solution • Needs to be robust, and not subject to loosening due to vibration • Needs to snap into position • Propose Mini-Fit Jr™ 5569 from Molex • Or equivalent from Würth Confidential mSemicon & UCD

  18. Audio I/O – Audible and Ultrasonic • Both pairs of microphones will be installed on daughterboard(s) • “Both” meaning audible and ultrasonic • Main board will be upside-down • Daughterboard will be suspended underneath • The relative orientation of daughter-boards, if two, has to be decided • Alternative could be a small single board with four microphones, pairs mounted at extremities Confidential mSemicon & UCD

  19. Dimensions • Circuit board layout not started yet • Connectors have a very important bearing on overall size • Issue to be settled • Orientation of PIR sensor and microphone daughterboard important • Propose DIN style for general inputs • Can accommodate 4 pairs each • Dimensions are expect to be in the range of 120mm x 170mm Confidential mSemicon & UCD

  20. Near-term Schedule • Layout to begin 15/12/08 • Scheduled to finish late January • Bare boards available first week of February • Will be built up and debugged gradually • HW: PS, processor, ... • SW: Linux USB driver (SPI & CPU bus), FPGA VHDL (in progress), Micro board support • Best case scenario is 6 weeks after board arrives for first sample • With partial driver and board support package functionality • Likely scenario is 9 weeks after board arrives for first sample Confidential mSemicon & UCD

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