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Top Metal Works Co., Ltd.

Top Metal Works Co., Ltd.

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Top Metal Works Co., Ltd.

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  1. Top Metal Works Co., Ltd. 2009-ENG www.topmetal.co.kr

  2. Historyof Topmetal • 1987 : Established Topmetal Works Co., Ltd. in Seoul • 1991 : Enlarged Research & Development Center • 1994 : Relocated and enlarged Dies Manufacturing & • Parts Production Factory • (Namdong Industrial Complex in Incheon) • 1995 : Awarded Grand Prize of Ministry of Commerce and Industry • 1997 : Certified ISO 9002 • 2000 : Certified QS 9000 / ISO 9001 • 2002 : Certified ISO 14001 • 2004 : Awarded $30,000,000 export prize on 41st Day of Trade • 2006 : Awarded Ministry of Commerce, Industry and Energyprize on 10st Day of Mold & Die • 2007 : Enlarged a new factory for injection Mold

  3. TopmetalFactories Main Office & Factory in Inchoen Press Dies Parts Production 15,705㎡ Injection Mold Chang-WON Office 1,980㎡ 330㎡ Koonsan Factory 13,205㎡

  4. Dies Manufacturing Division (130) Administration (23) Parts Production Division(84) Sales Dept. (7) R&D Center (15) Manufacturing Dept. (78) Quality Control Dept.(4) Plastic Mold DEPT. (24) Project Management Dept.(2) -Representa tive -Bidding Participator -SE -Formability Analysis -Die Design -CAD/CAM -Machining -Polishing -Trial S/V Service -Panel & Die Inspection -C/Fixtures Management - Plastic Mold Making -Project Management Organization Chairman President TOTAL : 239 persons

  5. SalesRecord

  6. Equipment - I Dies Manufacturing Division

  7. Equipment - II Plastic Mold Department

  8. Equipment - III Part Production Division

  9. Parts Production Equipment

  10. MANUFACTURING PROCESS CAPACITY (MAN / HOUR) CAPACITY / YEAR(HRS) CAPACITY / MONTH(HRS) SET (YEAR) TONS (YEAR) ABOUT 300 SETS (BASIC:10TON/set) 3,000 TONS PROCESS / DIE DESIGN 40,643 3,387 CAD/CAM 16,464 1,372 MACHINING 58,291 4,858 POLISHING & T/O 201,802 16,817 Capacity for Dies Tooling Annual Capacity

  11. Main Products • Large & Middle Size Stamping Tools : Press Dies for Vehicles • Injection Molds for Interior Parts : Head Lining, Door Trim, etc • Precision Stamping Tools : Progressive Dies for Vehicles • Checking Fixture • Part Production : Stamping Panels for Vehicles, Excavator Cabin

  12. Stamping Parts Dies

  13. Interior Parts Dies

  14. Welding Jig & Checking Fixture

  15. Parts & Assembly Products

  16. Parts & Assembly Products

  17. PROJECT NAME ITEM Q’TY CUSTOMER PANELS PEUGEOT207 B PILLAR L/R ETC (8 PARTS) 23 MAGNA COSMA EUROPE LOTZE TRUNK LID OTR/INR (HEM’G) 13 IDEAL2 PNL FENDER L/R 8 CHINA CHANGHE PASSAT GP RR DOOR OTR/INR 18 China SVW ProjectAccomplishment * 2004 ~ 2005

  18. PROJECT NAME ITEM Q’TY CUSTOMER PANELS C-105 FRT/RR DOOR INR/OTR/HEM’G HINGE PLR FR DR 32 SMART BR451 W/HSE INR ETC. (7 PARTS) 26 MAGNA COSMA EUROPE MAGOTAN ROOF & R/F ROOF 11 FAW-VW AVANTE HD RR DOOR INR/OTR/ HEM’G & CTR FLOOR 12 ProjectAccomplishment * 2005~ 2006

  19. PROJECT NAME ITEM Q’TY CUSTOMER PANELS SA, ED-3 HOOD OTR/INR/ HEM’G, T/GATE OTR/INR/ HEM’G 18 NEW JETTA ROOF & R/F ROOF 8 FAW-VW TQ CAR RR SIDE OTR L/R 8 FSO T-25X FRT DOOR OTR ETC. (16 PARTS) 48 ProjectAccomplishment * 2006 ~ 2007

  20. Audi X88 (Q5) ROOF 6 FAW-VW W/HSE ASS’Y ETC. (19 PARTS) 32 TD-CAR (FORTE) FRT/RR DOOR INR/OTR 16 VIVA-5 ROOF TAIL GATE INR 8 ProjectAccomplishment * 2007~ 2008 PROJECT NAME ITEM Q’TY CUSTOMER PANELS Cadilac GMT166 Saab GMT168 ESTAMPADOS & FORMEX OF MEXICO

  21. BMW F25 FRT W/HSE PARTS (9 PARTS) 23 Drive Automotive Industries GOLF A6 ROOF & R/F ROOF 6 FAW-VW XM-CAR CTR PLR OTR L/R ETC. (9 PARTS) 44 YF-CAR FRT/RR DOOR INR 10 ProjectAccomplishment * 2008 ~ PROJECT NAME ITEM Q’TY CUSTOMER PANELS

  22. ProjectAccomplishment • CUSTOMER: GEELY MOTORS (CHINA) • PROJECT NAME : CK-1 • 90 ITEMS 300 DIE SETS • WORK SCOPE - SE ACTIVITY - MANUFACTURING OF DIE & C/F - HOME LINE T/O • MANAGED BY TOP METAL’S “PROJECT MANAGEMENT DEPT.”

  23. GMT319 Project Project Accomplishment • CUSTOMER: MAGNA ESTEMPADOS & FORMEX (MEXICO) • PROJECT NAME : GMT319 • 59 ITEMS 144 DIE SETS • WORK SCOPE - DESIGN - MANUFACTURING OF DIE & CHECKING FIXTURE - HOME LINE T/O • MANAGED BY TOPMETAL’S “PROJECT MANAGEMENT DEPT.”

  24. LC-1PROJECT • CUSTOMER: Geely Motors • PROJECT NAME: LC-1 ‘KOALA’ • 12ITEMS 42DIE SETS: SIDE OTR,FENDER,4DOORS • WORK SCOPE - SE ACTIVITY - MANUFACTURINGOF DIE & C/F - HOME LINE T/O • TERM OF MANUFACTURE: 10MONTHS (UNTIL FOB) HAOQING AUTO. LC-1 PROJECT ProjectAccomplishment

  25. Mexico Europe North America Latin America Korea India Japan Malaysia Autralia Customers - Magna Estampados - Magna Formex - Magna MAS - GM Brazil • Ogihara • Marujun - Magna Cosma Europe(France) - Heuliez (France) - Itca (Italy) - FSO (Poland) - FORD - TAFE - Hercules (USA) - Magna Drive (USA) - Magna Massiv ( Canada ) - CAMI ( Canada ) - Proton - Perodua - GM Holden - GMDAT - KIA Motors - HYUNDAI Motors - SSANGYONG Motors - SAMSUNG Motors - HANIL E-HWA China - FAW-Volkswagen - SVW (Shanghai Volkswagen) - SGM (Shanghai GM) - Geely Motors - Youngman Automobile Group - Brilliance Auto - SAIC

  26. AffiliatedCompanies

  27. Thank You! Topmetal Works Co., Ltd.