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Push ,Pull& Kanban Production Systems

Push ,Pull& Kanban Production Systems. Klasifikasi pengendalian sistem produksi. MRP 1. Push system. MRP II. ERP. JIT SYSTEM. Pull system. Kanban system. Conwip model. Diagram konsep push system. Karakteristik push system. Due date driven. Release order. wip.

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Push ,Pull& Kanban Production Systems

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  1. Push ,Pull& Kanban Production Systems

  2. Klasifikasipengendaliansistemproduksi MRP 1 Push system MRP II ERP JIT SYSTEM Pull system Kanban system Conwip model

  3. Diagram konsep push system

  4. Karakteristik push system Due date driven Release order wip

  5. Sistem order produksijenisdorong(push)

  6. Filosofi push system Start Date = Due Date – Lead Time Production system Start date Due date Lead time

  7. Urutanoperasi Aliranfisikaliraninformasi

  8. Teknologi push vs market pull

  9. Push sytem- MRP

  10. Push system – MRP II Demand forecast Agregateplaning Demand forecast MPS RCP MRP BOM Inventory status CRP Job pool Job release Routing data Job dispatcing

  11. Diagram konsep pull system

  12. Karakteristik Pull System Rate driven Level WIP throughput

  13. Urutanoperasi Upstream downstream

  14. Pull system – JIT (Just In Time) filosofi elemen Building bock produk proses operasi

  15. Just in time scheduled

  16. Finished good inventory

  17. Proporsi waste and value added

  18. JIT-Layoutjust in time in job shop

  19. Pull system - CONWIP

  20. CONWIP Controller Work Backlog PN Quant –— ––––– –— ––––– –— ––––– –— ––––– –— ––––– –— ––––– –— ––––– –— ––––– –— ––––– –— ––––– –— ––––– –— ––––– –— ––––– PC PC . . . Workstations

  21. Stock Point Stock Point Stock Point Stock Point Stock Point Stock Point Push and Pull Schematics CONWIP . . . Pure Push (MRP) . . . Pure Pull (Kanban) . . . … Authorization Signals Full Containers

  22. Using MVA to Evaluate Line Performance Best case Practical worst case (ce(j) = 1) Reduced variability (ce(j) = 0.5) Worst case

  23. CONWIP vs. Pure Push Comparisons Optimum CONWIP Efficiency Robustness Push

  24. Pull system-Kanban

  25. SkematikKanban

  26. Diagram AlirKanban

  27. Kanban Board For Service Team

  28. Kanban + Scrum Board For Services Team

  29. Jeniskanban • Kanbanpengambilan

  30. Kanbanperintahproduksi

  31. KanbanPenanda

  32. UrutanBerbagaiJenisKanban

  33. Langkah-LangkahMenggunakanKanban

  34. SistemKanbanPada Supermarket

  35. Interface push pull

  36. Perbandingansistemdorongdantarik

  37. Referensi • http://en.wikipedia.org/wiki/Kanban • http://blog.brodzinski.com/2011/09/pull-push-kanban.html • http://en.wikipedia.org/wiki/Push%E2%80%93pull • http://www.automationmag.com/images/stories/LWTech-files/73%20Pull%20Kanban.pdf • http://pushpull.bg/

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