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INTRODUCTION TO SBC AS OF 14 th SEPTEMBER, 2009. SBC BEND CO. LTD HAMAN KYEONGNAM, KOREA Tel +82 (0)55 580 9900 Fax +82(0)55 580 9999. SBC BEND HAMAN PLANT & OFFICE. INTRODUCTION TO SBC.
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INTRODUCTION TO SBC AS OF 14th SEPTEMBER, 2009 SBC BEND CO. LTD HAMAN KYEONGNAM, KOREA Tel +82 (0)55 580 9900 Fax +82(0)55 580 9999
INTRODUCTION TO SBC TABLE OF CONTENTS 1 SBC PROFILE 4 1 PRODUCTS 2 9 MANUFACTURING FACILITIES, AND IM & TE 3 12 QUALITY AND QUALIFICATION 4 20 SPECIFICATIONS & MAJOR CUSTOMERS 5 24
BRIEF HISTORY 1. SBC PROFILE • Apr. 23, 1996 Established Samkwang Bend at Changwon, Kyungnam • Jul. 23, 1997 Registered as Approved Supplier by KEPCO • Aug. 02, 1997 Registered as Approved Supplier by Hanjung • Nov. 11, 1997 Certified ISO 9001 by KSA • Jun. 04, 1998 `~ Dec. 30, 2003 Authorized Manufacturing of KS B1522, • KS B1541, KS B1543 Piping Fittings • Dec. 29, 1999 Registered as Quality Class “R” Supplier by KEPCO • Nov. 20, 2002 ~ Dec. 26, 2007 Authorized Manufacturing of JIS B2311, • JIS B2312, JIS B2313 Piping Fittings • Aug. 21, 2006 Authorized Manufacturing and Sales of Fittings by DNV
BRIEF HISTORY Cont’d PRODUCTION CAPACITY HAMAN PLANT 1. SBC PROFILE(CONT’D) • Sep. 27, 2007 Moved Head Office and Factory to Haman • Feb. 19, 2008 Authorized KEPIC MN Certificate Holder • Mar. 08, 2008 Authorized PED • Mar. 13, 2008 Authorized ASME NPT Stamp Holder • Jun. 03, 2008 Changed Company Name To SBC Bend CO., LTD • Mar. 11, 2009 Registered as Approved Supplier by Canada(CRN) • May. 03, 2009 Registered as Approved Vendor by KNPC , Kuwait. • June. 08, 2009 Registered as Approved Vendor by Aramco, Saudi Arabia • 1137-1 SADORI GUNBUK HAMAN, PLANT AREA 50,000 M2 • 50,000 T/Year by Total of 200 Employees
1. SBC PROFILE OPERATION ORGANIZATION PRESIDENT PRODUCT-ION PROCURE-MENT MAINTE-NANCE ADMINIST-RATION SALES R & D QUALITY OVERSEAS PLANNING Q.A H.R DOMESTIC PRODUCT Q.C ACCOUNT QUOTATION SHIPPING E.R.P SEOUL OFFICE E & S
1. SBC PROFILE PROJECT ORGANIZATION PRESIDENT P. M PRODUCT-ION PROCURE-MENT MAINTE-NANCE ADMINIST-RATION SALES R & D QUALITY
QUALITY AWARD 1. SBC PROFILE(CONT’D) • April 03, 2008 • Won Korean System Management • Grand Prize
2. PRODUCTS Butt-Welding Fittings Unit : inch
2. PRODUCTS (CONT’D) Forged Fittings
2. PRODUCTS(CONT’D) Sources of Raw Materials
3. MANUFACTURING FACILITIES AND IM & TE (CONT’D) PRESSES • 6,000 Ton Press, Max. 80” • 20,000 Ton Tee Bulging Press, Max. 36”
3. MANUFACTURING FACILITIES AND IM & TE (CONT’D) PRESSES • 1,200 Ton Press • 5,000 Ton Press, Max. 60”
3. MANUFACTURING FACILITIES AND IM & TE (CONT’D) PRESSES • 200 Ton Stainless Press, Max. 12” • 400 Ton Stainless Press, Max. 24”
3. MANUFACTURING FACILITIES AND IM & TE PRESSES • 250 Ton Hot Forming Press, Max. 24” • 500 Ton Hot Forming Press, Max. 40”
3. MANUFACTURING FACILITIES AND IM & TE (CONT’D) FURNACES • Heat Treatment Furnace, Max. 1250 C, 50 Ton • Heating Furnace, Max.60”, 30 Ton
3. MANUFACTURING FACILITIES AND IM & TE (CONT’D) CUTTING MACHINES • 2 Way Gas Cutting Machine, Max. 34” • Gas Pipe Auto Cutting Machine, Max. 32”
3. MANUFACTURING FACILITIES AND IM & TE (CONT’D) WELDING SHOP AND RT ROOM • NDE SHOP • Welding Shop
3. MANUFACTURING FACILITIES AND IM & TE (CONT’D) BEVELING MACHINE AND MATERIALS Beveling Machine, 1 Way-Max. 60”, 2 Way-24”, 3 Way-36” Raw Materials and Products
3. MANUFACTURING FACILITIES AND IM & TE (CONT’D) STORAGE • Ready for Shipping • Warehouse for Products less than 8”
3. MANUFACTURING FACILITIES AND IM & TE (CONT’D) INSPECTION, MEASURING, AND TEST EQUIPMENT • Optical Emission Spectrometer, 27 Channels • Universal Testing Machine, 50 Ton
3. MANUFACTURING FACILITIES AND IM & TE (CONT’D) INSPECTION, MEASURING, AND TEST EQUIPMENT • Positive Material Identification, 20 Channels • Charpy Impact Tester, 50 kgf-m
CORRECTIVE ACTION • IMPROVEMENT • POLICY • TRAINING • SYSTEMS • DESIGN • PROCUREMENT • MANUFACTURING • REVIEW • AUDIT • INSPECTION 4. QUALITY AND QUALIFICATION SBC QUALITY CONCEPT
4. QUALITY AND QUALIFICATION (CONT’D) SBC QUALITY PHILOSOPHY • WE MAKE QUALITY OUR GOAL, • NOT JUST OUR SLOGAN ! • WE MAKE CUSTOMER SATISFACTION OUR REASON BEING, • NOT JUST OUR LIP SERVICES !! • WE WILL DO THE RIGHT THING RIGHT THE FIRST TIME!!!
4. QUALITY AND QUALIFICATION (CONT’D) SBC QUALITY, ENVIRONMENT AND SAFETY MANAGEMENT ISO 9001 ISO 14001 OHSAS 18001 PED97/23/EC MANAGEMENT MANUAL QMS EMS HSMS PED SBC Quality Concept & Philosophy ASME III KEPIC MN QA MANUAL For Nuclear Power Plants QAP QAP
4. QUALITY AND QUALIFICATION (CONT’D) CERTIFICATES & APPROVALS
4. QUALITY AND QUALIFICATION (CONT’D) CERTIFICATES & APPROVALS
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS SPECIFICATIONS
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS SPECIFICATIONS
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS OIL, GAS AND PETROCHEMICAL FIELDS
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS OIL, GAS AND PETROCHEMICAL FIELDS
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS OIL, GAS AND PETROCHEMICAL FIELDS
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS OTHER PLANTS
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS OTHER PLANTS
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS OTHER PLANTS
5. MAJOR EXPERIENCES FOR ON-GOING & COMPLETED PROJECTS MAJOR CUSTOMERS FOR SHIPBUILDING