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A TATA ENTERPRISE (A Subsidiary of TATA STEEL)

A TATA ENTERPRISE (A Subsidiary of TATA STEEL). TAYO PROFILE A group company of TATA STEEL – the 6 th largest steel manufacturer in the world Located in Jamshedpur, has been in the business of castings, forgings and rolls. TAYO ROLLS OVER THE YEARS.

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A TATA ENTERPRISE (A Subsidiary of TATA STEEL)

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  1. A TATA ENTERPRISE (A Subsidiary of TATA STEEL)

  2. TAYO PROFILE A group company of TATA STEEL – the 6th largest steel manufacturer in the world Located in Jamshedpur, has been in the business of castings, forgings and rolls.

  3. TAYO ROLLS OVER THE YEARS FORMATION 1968 TIE UP - YODOGAWA STEEL 1968-80 TIE UP - ESW 1989 CAPACITY 13500 MT ISO 9001 CERT 1996 COMMISSIONING OF MBF 2005 ISO 14001 & OHSAS 18001 2005

  4. GLOBAL PRESENCE of TAYO ALGERIA AUSTRALIA BELGIUM CZ REPUBLIC AUSTRIA BANGLADESH CARRIBBEAN EGYPT CANADA NEPAL GERMANY NORVEY GREECE NETHERLAND INDONESIA KAZAKHSTAN OMAN KOREA QATAR SAUDI ARABIA SOUTH AFRICA VENEZUELA ROMANIA SRI LANKA THAILAND SWEEDEN U.S.A. TAIWAN U.A.E. TURKEY • 32 Countries • 30% Export

  5. Now launching business activity in manufacture of open die forging of larger sizes.TECHNOLOGY SOURCEFQ Steel Ingots & Engg. ForgingsSheffield Forgemasters Steel LimitedSheffield United Kingdom

  6. PROCESS FLOW Sales ENGG. FORGING Finish Machining Volume Harden CRM ROLL SALE` Journal Hardening Tempering Rough Machine Finish Machine Cryogenic Treatment Induction Hardening INGOT SALE Ingot Anneal Anneal Reheat Forge Press Ingot LF +VD

  7. MANUFACTURING FACILITIES MELT SHOP • ARC FURNACE 25MT • INDUCTION FURNACE 16MT • INDUCTION FURNACE 8MT • Mini Blast Furnace =100MT/Day • 30 MT LADDLE FURNACE & VACUUM DEGASSING SecondaryRefining Unit. • The Melting Unit is backed by a modern analytical lab using computerized emission spectrometer.

  8. INGOT SHOP-EQUIPMENTS • Annealing furnace for ingot annealing • Bottom pouring or uphill teeming Ingot casting facility. • Load cell to control teeming/pouring rate. • Argon/Nitrogen shrouding during casting/ teeming. • Ingot dressing and inspection facility

  9. Metallurgical Commitments • Grade and chemical composition as per IS, ASME, SAE, DIN, EN, BS, JIS specifications. • Low residuals control as per specification • Low gas levels- Hydrogen: 2 ppm max; Oxygen: 25 ppm max; Nitrogen : 80 ppm max. • Grain size: 5-8 as per ASTM E-112 (Grade specific) • Internal soundness as per ASTM E-381 and ASTM E-45 • specifications • Ultrasonic requirements as per specifications • Special requirements can be tailor made.

  10. PRESENT PROCESS CAPABILITIES

  11. FORGE SHOP-FACILITIES Forging press : 2500T OPEN DIE Push Down Forging Press(Hydraulic) with 25T integrated manipulator Ingot heating : 50T – 2 nos(Max Temp-1300 ºC) 100T – 1 no. (Max Temp-1300 ºC) Heat treatment: 100T Annealing -2 nos (Max Temp-1000 ºC) All post forging heat treatment furnaces are gas fired with furnace temperature controlled within +/- 3º C. Hardening furnace : 50T – 2 nos Tempering furnace : 50T – 2 nos Max job length : 8.5 M Quenching Tank size: Water Quenching : 7M(L) x4M(W)x 3.5 M(H) Oil Quenching : 7M(L) x4M(W)x 2.5 M(H) Quench Bath is provided with double agitation facility(a)Nozzle Agitation (b) Up-Down cradle facility thereby maintaining complete bath temperature within +/- 10º of ambient temperature - Contd -

  12. Engineering Forgings Product Range

  13. PRODUCT Sugar Mill machinery – Mill Roller shafts Cement machinery – Integral Pinion shafts, support roller shafts, Mill Pinions, Crusher shafts, Atox shafts etc. Power Generation equipments- Generator shafts, Turbine rotors General Engineering-Shafts for general applications Pollution control equipments-Fan shafts, Flange shafts Steel plant machinery- Support roller assembly, Rolls Ship building industry- Propeller shafts, Rudder stocks

  14. SPECIAL PRODUCTS TAYO Rolls has perfected a Proprietary Process whereby, Die Steels Like Die Blocks to DIN-2714, H11, H13, P20, D2 Etc, will give enhanced Die Life.

  15. AUTHORISED DISTRIBUTORS TAYO ROLLS IS NOW PLEASED TO APPOINT LK GROUP OF COMPANIES AS THEIR SOLE AUTHORISED DISTRIBUTORS FOR MARKETING OF ITS PRODUCTS.

  16. LACHHMIDHAR KANSHIRAM SRI ENTERPRISES L K EARTH DEVELOPERS PVT LTD HEAD OFFICE: 142-B, MITTAL TOWER, 210, NARIMAN POINT, MUMBAI – 400 02. TEL NO: 022 – 22820202 FAX NO: 022– 22833189 Web SITE :www.LKgroupindia.com E-mail :info@LKgroupindia.com L K GROUP OF COMPANIES

  17. Thank You

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