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Reducing the Risk – Hilti as your preferred partner for Health & Safety. Awareness Presentation. Agenda . Hand-arm Vibration Tool handling and selection Alternative methods Hilti Product Selector Dust Noise Working at Height. Current legislation.
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Reducing the Risk – Hilti as your preferred partner for Health & Safety Awareness Presentation
Agenda Hand-arm Vibration Tool handling and selection Alternative methods Hilti Product Selector Dust Noise Working at Height
Current legislation • European and national laws regulate exposure of workers to both physical and chemical agents • It is the responsibility of the employer to ensure that these laws are adhered to 13.7 MB (14,367,744 bytes) • To comply with legislation, in general employers must: • Design out risks where possible • Inform workforce of health & safety risks • Assess the risks • Provide an actionable solution • Deliver training to employees • Keep health and action records • This applies to the four key areas of risk:
Health & Safety: Four Key Areas of Risk Dust Hand-arm Vibration Noise Working at Height
All tools have a Vibration Magnitude, which is measured in m/s2 and must be monitored on a daily basis by an employer. Basics of Hand-Arm Vibration Most handheld power tools transmit vibration to the hands and arms. Over exposure to vibration can result in Hand-Arm Vibration Syndrome (HAVS). Each year, HAV accounts for approximately 3,000 new claims for Industrial Injury Disability Benefit, the greatest number being in the construction industry. This has led to an incremental increase in insurance premiums. Exposure Action Value (EAV: 2.5 m/s2): The level that can be worked to without any health surveillance in place. A tool with a vibration magnitude of 2.5m/s2 or below can be used for an 8 hour day without any risk Exposure Limit Value (ELV: 5.0 m/s2): The absolute maximum level allowed, below this, but above EAV, additional controls such as health surveillance must be in place • All vibration monitoring systems offer transparency to exposure to hand-arm vibration with relation to EAV and ELV
Reducing the Risk of HAVS: Tool Handling – Drilling and Breaking • Hold tool in a stance which allows good balance • Hold tool below shoulder level where possible • Restrict the contact pressure to a level where the tool function most effectively • Always grip both handles and restrict grip force just sufficient to hold tool securely • Just because it doesn’t shake, it doesn’t mean that it won’t work • Let the tool do the work
Hand-Arm Vibration coffebean_meter.mpg Hilti ATC safety system.mpg
Reducing the Risk of HAVS: Tool Handling – Cutting & Grinding • Always use low vibration side handle • Ensure that you have been trained to use grinders and you have a valid certificate • Reciprocating Saw - an alternative method to grinding • Clamp adaptor reduces vibration
Reducing the Risk of HAVS: Use the correct consumables - drill bits designed for higher speed • Watch out for signs of wear and tear
Reducing the Risk of HAVS: Use the correct consumables - chisels with longer life and optimum performance • Longer and consistent performance chisels
Reducing the Risk of HAVS by offering alternative Methods Drilling Mechanical Scabbling Light Duty Drilled Fixings Breaking Conventional method Diamond coring Direct Fastening Wire Sawing Grinding Alternative
Reducing the Risk of HAVS: Assess the risks by working with Hilti • Hilti provides complete transparency of our products vibration and noise levels as well as the required dust solution in the Hilti Tool Selector www.hilti.co.uk/hands
Reducing the Risk of HAVS: Hilti’s unique productivity-based Tool Selector Productivity figures Noise level Consumable Dust removal HSE Points
Reducing the Risk of HAVS: Combining HSE Points with Productivity • The best possible way of measuring exposure to vibration • Valuable planning tool when coupled with the HSE points calculator
Health & Safety: Key Areas of Risk Dust Hand-arm Vibration Noise Working at Height
Reducing the Risks of Dust Types of dust Inhalable dust Gets into the mouth and nose Thoracic dust Reaches the upper respiratory area Respirable dust Reaches the finest parts of the lungs (alveola) Source: www.lungenaerzte-im-netz.de; www.atmosphere.mpg.de
Tool Lifetime Inhalable Dust[mg/m3] up to + 60% Respirable Dust[mg/m3] CleaningEffort up to -99% up to -99% no DRS Consumable Lifetime* up to + 20% no DRS no DRS no DRS no DRS Hilti DRS improves customer productivity Application Speed up to + 20% no DRS up to – 15 kg/h WorkerProtection LongerLifetime Labour TimeSavings Results may differ based on operator technique, specific application, and tool/accessory condition. The need for additional measures must be evaluated by the responsible health and safety personnel on site.
Hilti DRS with a massive reduction of the potentially hazardous dust Inhalable Dust[mg/m3] Respirable Dust[mg/m3] 527.8 107.8 -99.8% -99.8% 0.58 0.20 no DRS no DRS Tests measurements performed by TÜV with DC SE-20 and VC 40-UM
Harmonised dust removal systems must be used at construction sites no dust removal system Inhalable Dust 1000 mg/m³ Respirable Dust 220 mg/m³ 9,2 kg Inhalable Dust 3.6 mg/m³ Respirable Dust 1 mg/m³ DCH 180-SL Slitting cable channels in concrete for 1 hr 120 g Workplace limits vary and are depending on local regulations and type of dust. Results may differ based on operator technique, specific application,and tool/accessory condition. The need for additional safeguards must be evaluated by the responsible health and safety personnel on site.
Hilti DRS has a positive impact on both tool and consumable lifetime Consumable Lifetime Tool Lifetime up to +20% up to +60% 140 h 620 m 510 m 85 h no DRS no DRS Proven in multiple tests that dust has a negative impact on performance and lifetime on brushes and electronics Proven that DRS has a positive impact on performance and lifetime on consumables Reason: Removal of old dust particles and air stream cooling improves life and speed
Hilti DRS brings significant productivity gains Application Speed* CleaningEffort up to +20% 65 cm2/min ~15 kg 55 cm2/min ~70 g no DRS no DRS Proven that DRS has a positive impact on performance and lifetime on consumables Reason: Removal of old dust particles and air stream cooling improves life and speed Tests show: Total amount of concrete dust in the surrounding after 1h application is 15kg w/o DRS and 70g with DRS (DC 20-SE & VC 40-UM)
Hilti provide a tool and a DRS solution for most applications Convertible Convertible Integrated Drilling Jig Sawing Drilling & Breaking Cutting & Grinding Grinding Cutting & Slitting Core Drilling Sawing & Sanding DRS Accessories DRS Accessories Vacs to complete the system
Hilti also offer “alternative methods”, when combined with our DRS solutions we have the best offer in the market Alternative Methods Alternative to Drilling and Anchor setting Alternative to manual and breaker demolition Wet Drilling Wet Sawing DX GX Vacs to complete the system
We offer our customer substantial productivity gains with an unmatched offer Why “Dust Free”? Why Hilti? • H&S • Pure Comfort • Higher visibility Worker Protection Full Systems • Superior performance • Full compatibility • Allow future DRS add on IncreasedLifetime Broad Offer • Lifetime of power tools • Lifetime of consumables • All relevant applications • One partner needed • Alternative methods • Higher application speed • Less cleaning efforts • Less breaks Labour TimeSavings Service and competence • LTS and FM • The right solution • H&S training Productivity
One last thought on dust… Dust_chamber.avi
Health & Safety: Key Areas of Risk Dust Hand-arm Vibration Noise Working at Height
Reducing the Risk of Noise • Loud noise can cause permanent damage to your hearing. Once you loose your hearing, you will never recover it • A European directive has been issued to protect workers from exposure to excessive noise: The Physical Agents (Noise) Directive
Reducing the Risk of Noise: What do employers need to do? • Inform and train their workforce about • Noise and the associated risk • How they can protect themselves • What measures the employer has taken • Provide suitable protective equipment for their employees’ use • Assess and manage the risk • Define who has what risk level • Provide health surveillance for their employees where risks cannot be eliminated • Consider alternative methods and job rotation The risk assessment must be recorded by the employer and kept up to date
Reducing the Risk of Noise: What should workers do? • Report any signs of hearing damage immediately to their supervisor. Symptoms are: • Difficulty following a conversation, also on the phone • The family often complains that the TV is too loud • Tinnitus (constant ringing, whistling or humming) in the ears may also be a sign • Use the right kind of ear protection: • There is a wide variety of ear protection available • Pick the one best suited to the applicable job • Consider alternative methods • Consider alternative methods of doing the job, e. g. • Diamond drilling instead of chiselling • Direct fastening instead of drilling
Health & Safety: Key Areas of Risk Dust Hand-arm Vibration Noise Working at Height
Reducing the Risk of Working at Height • Falls from Height remain the biggest single cause of workplace deaths and one of the main causes of major injury • Hilti offers a comprehensive range of tried and trusted systems to you reduce your exposure to many of the risks of working at heights.
Reducing the Risk of Working at Height with Hilti systems & solutions Laser measuring and alignment tools DX pole tool “twist and lock“ installation channel assembly systems Cordless power tools
Hilti Professional Services: Reducing Key Areas of Risk Hand-arm Vibration Dust Working at Height Noise Hilti Professional Services complement high quality products with the aim to support our customers business in reducing key areas of risk
Reducing Health & Safety Risks: Hilti Professional Services A fixed monthly charge covers all tool service and repair costs. That greatly simplifies your financial planning and makes tool fleet administration easier. For your safety, convenience and peace of mind, this incudes: • Loan tools in the event of a breakdown, encouraging customers to return faulty or damaged tools and avoid working with potentially unsafe tools. • Tool Exchange At the end of the usage period each tool is replaced with the latest generation ensuring compliance with the latest safety standards. Each repair is completed to the highest possible standard including a full safety check. This guarantees consistent high tool performance, low vibration values and the utmost of safety.