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JaBRO®-MINI

JaBRO®-MINI

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JaBRO®-MINI

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  1. TypefaceCalibri for the entire presentation. Headline in CAPITAL, 36 pt, Bold and Seco red Gridsystem tobe used for the headerimage Be careful not tomove the grid system. JaBRO®-MINI

  2. Safetyfirst – always on the second page – never usegrid system on this page! Safety first Safety is our top priority Emergency Exit Emergency Number Protective Equipment Assembly Point Alarm

  3. JABRO®-MINI • A COMPLETE range solid carbide cutters from Dia. 0,1 to 2,0mm. • Revised tapered shank designs for extra rigidity • Specific geometries for specific materials • High quality coatings • Different shank sizes • Many lengths added

  4. JABRO®-MINI What is the market situation of MINI today? • Strengths -Jabro experience in the Micro industry applications -Profitable business • Weakness -Product offer is not wide enough (one geometry for all material groups (+1 for graphite) -Access to market • Opportunity -Enter the fast growing “MINI” micro industry market and gain more market share -Develop the range to enter the nano micro industry in the future • Threat -Competition is enlarging their programs fast -Loss of market position in micro industry Competition: • Hitachi • Kobelco • Karnasch • NS tools • Union Tool • OSG

  5. JABRO®-MINI JM100 series – JM400 series – JM900 series – JM600 series

  6. JM 100 Series for hard materials • 8% Co with 0,5μ grain size carbide substrate (CMG) • MEGA-64-T wear resistant (PVD) Coating • End mill with corner radius 2 flute geometry • Ball nose 2 flute geometry • Available in dia’s 0,1mm – 2,0mm • High stability due to tapered neck design

  7. JM 100 Series for hard materials JM 1………………For Hard JM10…….............End Mill JM103…………....3mm shank dia JM103005………..0,5mm dia JM103005R010....0,1mm corner radius JM 1……………For Hard JM11……..........Ball nose cutter JM116………….6mm shank dia JM116012……..1,2mm dia JM116012TN.....Tapered Neck (angle) All standard with MEGA-64 T coating

  8. JM 100 Series for hard materials • 0,9º tapered neck design results is 50% more stability • Severalcornerradii per diameter • Variouslengthsavailable : Standard/ML / L / TL / XL / SL / Addition

  9. JM 100 Series for hard materials

  10. JM 100 Series test results Material 1.2344 @ 56HRc Tool JM103010R005-MEGA-64-T Coolant Mist Spray n 35000 RPM Vc 110 m/min fz 0,01mm Vf 700 mm/min ae 0,8 mm ap 0,1 mm 72μ Tool wear after 69 in cut time !

  11. JM 100 Series test results Material 1.2344 @ 50HRc Tool JM113010 MEGA-64-T Coolant Dry n 20,000 RPM Vc 63 m/min fz 0,025 mm Vf 1000 mm/min ae 0,015 mm ap 0,2 mm Competitor Jabro Tool wear after 4 hours 24 mins in cut time !

  12. JM 100 Series product features • Effective chip evacuation - Short chip contact time removes heat from the cutting zone - Reduced risk of re-cutting and chips damaging the part surface • Low cutting forces - Less tool deflection - Closer product tolerances achievable - No part deformation • Long tool life - Reduces number of tool changes required - Optimum combination of substrate & coating Means less environmental impact (ISO 14001) • Large range of tools (200 types)for specific applications - Optimum choice possible in lengths per operation - Less customised tools required

  13. JM 100 Series Customer benefits • High productivity - Long tool life (up to 250%) - Less machine idle time due to less tool changes • High component quality - Part dimensions can be achieved due to improved wear resistance - Due to optimal chip flow, low stress on component - Less tool marks on component due to less tool changes • Good surface quality - Improved Ra values achievable due to cutting edge grinding quality - Optimum chip flow means no chips scratching the surface • More reliable production - No chip jamming in the flute cavity - Less deviations in part quality after tool changes due to the small tolerance band width & shape stability of the tool - Robust machining due to optimal neck design

  14. JM400 Series for soft & non ferro materials • 10% Co with 0,8μ grain size carbide substrate (XMG) • MEGA-T 2μ thick TiAINPVD Coating • Single Flute End Mill Geometry • End mill with large flute cavity for effective chip evacuation • Two Flute Ball Nose Geometry • Light cutting action due to extreme sharp geometry • Available in dia’s 0,1mm to 2,0mm

  15. JM400 Series for soft & non ferro materials JM 4………………For Soft materials JM40…….............End Mill JM403…………....3mm shank dia JM404006………..0,6mm dia JM404006R005....0,5mm corner radius JM 4……………For Soft materials JM41……..........Ball nose cutter JM413………….3mm shank dia JM413L008…….0,8mm dia (Long) JM413L008TN....Tapered Neck (angle) All standard with MEGA-T coating

  16. JM400 Series for soft & non ferro materials • 0,9º tapered neck design results is 50% more stability • Severalcornerradii per diameter • Variouslengthsavailable : ML / L / TL / XL / SL / • ML also withDmm=4mm Addition

  17. JM400 series product features • Geometry specially developed for aluminum & copper (non ferro) - Optimal cutting geometry per material - Optimum milling process achievable - Easy choice for tool and cutting data • Unique carbide & coating combination - Less adhesion and higher stability and flexibility - Optimum coating thickness for min. edge hone & max. edge sharpness. • Large selection of shank lengths & models - Shank & OD reduction designs designed for maximum strength - Maximum choice of lengths for optimal operations

  18. JM400 series customer benefits • High productivity - Long tool life (up to 200%) - Low idle time due to less tool changes • High component quality - Part dimensions can be achieved due to improved wear resistance - Due to optimal chip flow, low stress on component - Less tool marks on component due to less tool changes • Good surface quality - Improved Ra values achievable due to cutting edge grinding quality - Optimum chip flow means no chips scratching the surface • More reliable production - No chip jamming in the flute cavity - Less deviations in part quality after tool changes due to the small tolerance band width & shape stability of the tool - Robust machining due to optimal neck design

  19. JM900 series for steels

  20. JM900 series for steels, stainless steels and titanium JM Seco/Jabro Mini (Mega-T coated, 2 flute cutters) JM905Shank diameter 3 mm End mills JM915Shank diameter 3 mm Ball nose JM920Shank diameter 6 mm End mills JM925Shank diameter 6 mm Ball nose

  21. JM900 series for steels, stainless steels and titanium Code Description Application area ML (Medium Long) = 3xD L (Long) = 5xD TL (Transfer Long) = 7xD XL (Extra long) = 8xD SL (Super Long) = 10xD XXL (Extra Extra Long) = 12½xD XSL (Extra Super Long) = 20xD

  22. JM900 series for steels, stainless steels & titanium Stable neck design Old New

  23. Cutting environment • Clamping of tool Important criteria is Run Out: 1. Shrink 2. High precisioncolletchucks 3. Hydro

  24. Cutting environment • Coolant • JM100 series Oil mist • JM400 series Emulsion • JM900 series Emulsion • JM600 series Extraction system (dry machining)

  25. JM 600 series Diamond range

  26. JM600 range

  27. Jabro Market Application MD-JM915-SMG6

  28. Jabro Market Application MD-JM915(0.8-1.0)-SMG7

  29. Jabro Market Application MD-JM915001-SMG7

  30. Strategic Message for MINI solid carbide…….“Gain market share in the high tech and fast growing Micro Industry”. Let’s make small components smarter…