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G9SP Integrated Demo

G9SP Integrated Demo. June 2012. Integrated G9SP Demo - On-board Devices. A22EL Lighted E-Stop. A22TK Safety Selector Switch. D4NS Safety Door Switch. A4EG Enabling Grip. D4NL Locking Safety Door Switch. G9SP-N20S-EIP Programmable Safety Controller. G7SA Force-guided Relays. D40Z

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G9SP Integrated Demo

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  1. G9SP Integrated Demo June 2012

  2. Integrated G9SP Demo - On-board Devices A22EL Lighted E-Stop A22TK Safety Selector Switch D4NS Safety Door Switch A4EG Enabling Grip D4NL Locking Safety Door Switch G9SP-N20S-EIP Programmable Safety Controller G7SA Force-guided Relays D40Z Non-Contact Door Switch SGE Safety Edge UMQ Safety Mat

  3. External Safety Input Devices OR F3SJ-A F3SJ-B OS32C

  4. External Output Connectable Devices G5 Servo x 2 MX2 Drive

  5. G9SP Demo Panel Layout DEMO-G9SP-SAF-EIP-0-V_ Pre-wired Connector Cables (Optional Connection) DEMO-NJ51-SRV-ECT-C-V1 G5 Servo 2 G5 Servo 1 MX2 Drive F3SJ-A Light Curtain OS32C Laser Scanner G9SP G7SA SGE 125 Edge Sensor A22EL E-Stop PB A22TK-2RL Key Switch D40Z D4NS D4NL A4EG Enabling Switch UMQ-1206 Safety Mat 17” Tall and 13” Wide

  6. Operational Overview • The G9SP demo can be used one of 5 ways: • 1) Stand alone • 2) In conjunction with NJ5 / G5 Servo demo • 3) Stand alone with external inputs from F3SJ-A / F3SJ-B light curtain or OS32C laser scanner • 4) Combination of 2) and 3) above • 5) Connection to other G5 or MX2 units

  7. Setup • Auto-Teach • When the panel is connected to power the G9SP reads the inputs; any connected device is then utilized by the program • If a device is not connected at power up, including the outputs they are ignored and not used.

  8. Integrated Demo Preperation • NJ5 / G5 Demo • Download the new NJ5 program using Sysmac Studio. The new program has some new tags but no ladder code. It will not effect the existing demo. • Install the new Ethernet/IP program on the NJ5 using Network Configurator for EtherNet/IP. This will not effect the original NJ5 demo – the original demo did not have EtherNet/IP connections. It will cause a low level EtherNet/IP error if the G9SP demo is not conneced. • Download new NS program to the NS8 on the NJ5 demo. This program has a new screen for the NJ5 demo and a button to get to the G9SP screen on the Main Screen. This program will not effect the original demo.

  9. Integrated Demo Tie-In • NJ5 / G5 Demo • Remove the jumper plug from the “CN8 Safe” connector on the G5 servo. • Connect the R88A-CSK003-E safety cable from the G9SP demo to the CN8 input on the G5 servo • Connect an Ethernet cable from the G9SP panel to the Ethernet switch on NJ5 / G5 panel • Connect power to the NJ5 Demo • Connect power to the G9SP Demo

  10. New NS Screen on the NJ5 Demo for G9SP • This is the default screen on the NJ5 demo during power up • Press this button to go to Main Menu • Press this button to get to the Safety Screen

  11. New NS Screen on the NJ5 Demo for G9SP • An X appears on the object if it is not detected on power up. • Label turns green if input is safe, red if not safe. • Label turns green in G9SP is detected. EtherNet/IP working.

  12. Enabling Switch Operation • The A22TK key switch and A4EG enabling switch work in the following way: • 1) Auto (Right) • The A4EG is ignored, If any of the devices are tripped the outputs turn off. • Key can be removed. • 2) Manual (Left) • Enable A4EG enabling grip • The safety mat, safety edge, light curtain and laser scanner inputs are bypassed; the E-stop and all door switches remain active • Outputs follow the activation state of the A4EG enabling grip • Key cannot be removed.

  13. Bill of Materials

  14. Appendix

  15. WIRING: G9SP to Servo Connection – R88A-CSK003S-E R88A-CSK003S-E 3M Cable with Safety Plug (CN8 Connector)

  16. G9SP to AC Drive Connection – Safe Stop Cat.3 Test Output Safety Input Safety Output 1 Signal Ground Safety Output 2 Program Example Signal Ground

  17. G9SP to Servo Connection – Safe Torque Off Cat.3 G5 - Servo Drive Program Example R88A-CSK003S-E 3M Cable with Safety Plug (CN8 Connector)

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