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Adding value from Combined Cycle to Nuclear Power Plants

Adding value from Combined Cycle to Nuclear Power Plants. Miguel Chavero CMDS IT Manager. Agenda. 1.- IBERDROLA Overview 2.- PI History 3.- Combined Cycle Strategy 4.- Applications Developed 5.- Future Scope 6.- Conclusions & key lessons learned 7.- Questions and Answers. Agenda.

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Adding value from Combined Cycle to Nuclear Power Plants

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  1. Adding value from Combined Cycle to Nuclear Power Plants Miguel Chavero CMDS IT Manager

  2. Agenda 1.- IBERDROLA Overview 2.- PI History 3.- Combined Cycle Strategy 4.- Applications Developed 5.- Future Scope 6.- Conclusions & key lessons learned 7.- Questions and Answers

  3. Agenda 1.- IBERDROLA Overview 2.- PI History 3.- Combined Cycle Strategy 4.- Applications Developed 5.- Future Scope 6.- Conclusions & key lessons learned 7.- Questions and Answers

  4. IBERDROLA OVERVIEW • Electric Power generation, transmission and distribution. • The most cost-effective energy producer in Spain • One of the most environmentally-friendly companies in Europe • €52 Billion Market Capitalization • €5.5 Billion sales in 2007 • Shareholders have Quadrupled investment in 5 years

  5. IBERDROLA OVERVIEW Installed Capacity Total Production 123.460 40.822 +146% +141% 7.949 12.731 51.169 16.569 20.131 2000 2007 2000 2008 2008 x 2 + 16.000 MW 40.822 MW Hydraulic: 23,5% Hydraulic: 50% Power Station(coal and fuel): 15% Renewable: 3% Renewable: 20% Nuclear: 20% Nuclear: 8% Power Station (coal and fuel): 27% Cogeneration: 1,5% Combined Cycles: 31%

  6. IBERDROLA in Spain We lead the construction of combined cycle power plants on Spain… Hydraulic: 8839 MW Nuclear: 3344 MW Coal: 1253 MW Fuel Oil: 1803 MW Cogen.: 380 MW Renewable: 4725 MW Total: 5.600 MW SANTURCE 400 MW, 109FA CASTEJÓN 400 MW, 109FA TARRAGONA POWER 400 MW , 1FA CASTELLÓN A 800 MW, 209FA CASTELLÓN B 800 MW, 209FB ARCOS I y II 800 MW, 2X109 FA ESCOMBRERAS 800 MW, 209FB ARCOS III 800 MW, 209FB ACECA 400 MW, 109FA …5.600 MW since 2007

  7. IBERDROLA in the world We lead electric private producer in México Combined Cycles Enertek 120 MW Tamazunchale Monterrey 1.040 MW Monterrey La Laguna II Altamira III y IV 1.036 MW Altamira III y IV Enertek La Laguna II 500 MW Altamira V 1.121 MW Tamazunchale 1.135 MW Oaxaca Altamira V Eolic CCGT Oaxaca 100 MW Wind … near 5.000 MW contracted power

  8. IBERDROLA in the world IBERDROLA + Scottish Power 60.000 Million Euros Total Value 3rd European Utility Renewable World Leader

  9. IBERDROLA in the world IBERDROLA + Energy East 65.000 Millions Euro Total Value Up to 42.000 MW Installed Capacity 4th WorldUtility

  10. Agenda 1.- IBERDROLA Overview 2.- PI History 3.- Combined Cycle Strategy 4.- Applications Developed 5.- Future Scope 6.- Conclusions & key lessons learned 7.- Questions and Answers

  11. IBERDROLA & PI History • Started on 2002. • Actual Installations: • 8 PI Systems on Spain’s Combined Cycle. • 4 PI Systems on Mexican’s Combined Cycle. • 1 PI System on Latvia’s Combined Cycle. • 3 PI Systems on CMDS. • 1 PI System on Distribution Bussiness. • 1 PI System on Renovable Bussiness. • Future Installations: • 3 PI Systems on Spain’s Coal Power Plants. • 1 PI System on Spain’s 100% Owned Nuclear Power Plant

  12. Agenda 1.- IBERDROLA Overview 2.- PI History 3.- Combined Cycle Strategy 4.- Applications Developed 5.- Future Scope 6.- Conclusions & key lessons learned 7.- Questions and Answers

  13. CMDS – Monitoring Diagnostic and Simulation Center Technology Center for Combined Cycles since 2002 • MAIN GOALS • Maximize efficiency, availability and reliability • Support power plants to: • O&M in an optimum way • Minimize costs • Unify technology management POWER PLANTS O&M OPTIMISATION ADDITIONAL PROFITS • Common O&M model for all stations : Fleet approach • O&M on-site and on-line support • Share operational experiences and best practices • Center of Excellence • Reduce OEM dependency

  14. CMDS Organization CMDS Manager 10 6 16 AEMA Apoyo a la Explotación y al MAntenimiento SERIT SERvicios de Infraestructura Tecnológica TEDIC Técnicas de DIagnóstico y Control - Performance Analysis - Vibration Analysis - PDA Analysis - Early Warning A&D - Control Systems - Incident Analysis - Maintenance Support - Simulators - Information Security - SW Development - Technical Support

  15. CMDS Lay-Out

  16. CMDS Scope ‘08 CombinedCycles CC Riga 400 MW La Laguna500 MW Monterrey III 1000 MW Jun’02 Santurce 4 400MW Ene ‘05 Altamira III y IV 1000 MW Nov’03 Castejón 1 400MW Abr’03 Altamira V 1000MW Jun’06 Tarragona Power 400MW Ene’04 Aceca 3 400MW Jun’05 Tamazunchale 1000MW Junio’07 Castellón 3 800MW Sep’02 Castellón 4 800 MW Dic´07 Arcos 1 y 2 800MW Dic’04 Escombreras 6 800MW Nov’06 Arcos 3 800MW Jun’05 Termopernambuco 500MW Feb’04

  17. Agenda 1.- IBERDROLA Overview 2.- PI History 3.- Combined Cycle Strategy 4.- Applications Developed 5.- Future Scope 6.- Conclusions & key lessons learned 7.- Questions and Answers

  18. ApplicationsDeveloped • Performance Tracking • Contract Tracking • System Advisor • AEM (Advanced Equipment Monitoring) • IT Doctor • GE M&D Connection • SAP Connection (PM & BW Module) • EMS Connection (Dispatching Center) • Daily Inspections • Others…….

  19. ApplicationsDeveloped • Performance Tracking • Overall Power Degradation (from Base Line) • Overall Heat Rate Degradation (from Base Line) • Expected Output Power • Gas Consumption Deviation (from Expected) 3,4 1 2

  20. ApplicationsDeveloped • Performance Tracking

  21. ApplicationsDeveloped • Performance Tracking Off-Line Wash 1% Increasing

  22. Applications Developed • Contract Tracking • Maintenance Contract Tracking – FS App – Lay-Out

  23. ApplicationsDeveloped • Contract Tracking • Energy Contract Tracking – PI-CFE App – Lay-Out

  24. ApplicationsDeveloped • Contract Tracking • Energy Contract Tracking – PI-CFE App – Lay-Out • Only applies for Mexican Power Plants • Long term energy contract with CFE (Mexican Government) • Is mandatory to provide real time calculations to CFE • First Option was developed using non OSI tools…it was a nightmare!!! • After moving to ACE calculations, we get congratulations from CFE!!!!

  25. Applications Developed • System Advisor • Trip Notify • GT/ST Trip recognition • GT Runback recognition • Email and SMS to O&M staff • Email to General Electric M&D on Atlanta • This E-Mail supports common trip avoid process • Reduction of TTR (Time to Trip Recognition) from 30 min to 5 min

  26. ApplicationsDeveloped • System Advisor • Trip Notify - Details

  27. ApplicationsDeveloped • SystemAdvisor • Start-Up Notify • Email and SMS to O&M staff Diff Time Six Phases

  28. ApplicationsDeveloped • SystemAdvisor • On-Demand Notify • On-Demand queries by cell phone • Get Real time data from selected GT • Output Power • Emissions • Overall performance

  29. ApplicationsDeveloped • SystemAdvisor • On-Demand Notify – Lay-Out

  30. ApplicationsDeveloped • AEM (Advanced Equipment Monitoring) • Developing Process DEVELOP MODEL Engineers Modelize Asset PROGRAMING V1 IT staff VALIDATION V1…… Engineers PROGRAMING V2… IT Staff ON PRODUCTION Engineers

  31. ApplicationsDeveloped • AEM (Advanced Equipment Monitoring) • Models in place • Combustion System • Generator Monitoring System • Generator Hydrogen System • Atomizing Air System • Proximitors - Vibration Sensors • Condensate System • HP Attemperation System • HP - IP Feedwater Pumps • Steam Turbine Sealing System • Steam Turbine Exhaust System • Steam Process System • Turning Gear System DEVELOP MODEL Engineers PROGRAMING V1 IT staff VALIDATION V1…… Engineers PROGRAMING V2… IT Staff ON PRODUCTION Engineers

  32. ApplicationsDeveloped • IT Doctor Firs Level: SITE Second Level: Server Name Third Level: System Forth Level: Subject Fifth Level: Point

  33. ApplicationsDeveloped • GE M&D Connection

  34. ApplicationsDeveloped • SAP Connection (PM & BW Module) • Connection to PM (Plant Maintenance) • Using R-LINK • Transferring running hours • Connection to BW (Business Warehouse) • Using PI-OLEDB with some enhancements • Transferring raw data and KPI’s.

  35. ApplicationsDeveloped • EMS Connection (Dispatching Center) • Bi-Directional connection using OPC Protocol • PI-OPC Server on CMDS side • XISCO ICCP Server on EMS Side • Transferring different type of data: • In-Daily generation Output Power by Technology • Out-Gas Consumptions • In-Daily Market Prices • Out-Expected Output Power

  36. ApplicationsDeveloped • Daily Inspections

  37. Agenda 1.- IBERDROLA Overview 2.- PI History 3.- Combined Cycle Strategy 4.- Applications Developed 5.- Future Scope 6.- Conclusions & key lessons learned 7.- Questions and Answers

  38. FutureScope

  39. FutureScope • Coal Power Plants • 3 new PI Systems (CT Lada, Velilla & Pasajes) • 100% Applications Developed easily exportable

  40. FutureScope CT Santurtzi CC BBE (25%) Ciclos combinados F.O. / Gas CC Santurtzi MW P.e.S. Aceca 1 (50%) 314 (1969) Aceca 2 (50%) 314 (1970) Castellón 1 542 (1972) Castellón 2 544 (1974) Escombreras 4 276 (1966) Escombreras 5 278 (1968) Santurtzi 1 376 (1969) Santurtzi 2 543 (1972) MW P.e.S. Arcos 1 396 (2004) Arcos 2 379 (2004) BBE (25%) 795 (2003) Castejón 386 (2003) Castellón 3 793 (2002) Santurtzi 4 382 (2004) Tarragona 407 (2003) Aceca 3 359 (2005) Arcos 3 818 (2005) Escombreras 6 820 (2006) Castellón 4 829 (2007) CT Pasajes CT Lada CT Velilla CC Castejón CC Tarragona Power (50%) CT Castellón CC Castellón CC Castellón 4 CT Aceca CC Aceca CT Escombreras CC Escombreras CC Arcos Carbón MW P.e.S. Lada 3 156 (1967) Lada 4 358 (1981) Pasajes 217 (1967) Velilla 1 155 (1964) Velilla 2 361 (1984) Potencia Instalada (MW) (*) Ciclos Combinados  4.735 MW Fuel Gas  2.889 MW Carbón  1.247 MW Carbón 1.247 MW (*) Datos de potencia instalada a 31-08-2007 -41-

  41. FutureScope • Coal PowerPlants • Lay-Out

  42. FutureScope • Nuclear Power Plants • 1 new PI System (CN Cofrentes) • 80% Applications Developed easily exportable

  43. FutureScope • CN Cofrentes • SIEC Project • SistemaIntegrado Eris Computador • ERIS: Emergency Response Information System • Main Functions: • No CONTROL, just supervision. • TRA: Transient Analysis • CAPOTE, CAPRICORE • Scram Log, SOE, Regulatory Compliance (Salem/Comsalem), etc…

  44. A B C X Y Z VAX 4000-705A VAX 4000-705A Red ALFA BETA TCP / I P Printers: 17 Vs´s 5 B/W Laser 4 Dot Printers OCN1 OCN2 CAP1 VAXStations 4000.96 VAXStations 4000.90 2 Laser printer Line Printer 2 ALPHA Stations 600AU Alpha Server DS20E 3 VT´s B/W FutureScope • CN Cofrentes • SIEC Project • Old Lay-Out FORMATTER´s Ethernet 10 Mb

  45. FutureScope • CN Cofrentes • SIEC Project Concerns • Maintenance problems • Obsolescence and lack of spare parts • Proprietary protocols (NUMAC, Analogic) • Low storage capacity • Non user-friendly HMI • Unability to exchange data with other systems

  46. NEW RTP’s CONVERSOR A B C X Y Z NEW TCP/IP NETWORK VAX 4000-705A VAX 4000-705A ALFA BETA HOST DE PRUEBAS HOST DE PRUEBAS Printers: 17 Vs´s 5 B/W Laser 4 Dot Printers OCN1 OCN2 CAP1 VAXStations 4000.96 VAXStations 4000.90 2 Laser printer Line Printer 2 ALPHA Stations 600AU Alpha Server DS20E 3 VT´s B/W FutureScope • CN Cofrentes • SIEC Project • New Lay-Out NEW PI

  47. FutureScope • Distribution Business • 1 PI System (North Area) • 50% Applications Developed easily exportable COD BILBAO COD VALLADOLID COD VALENCIA COD MADRID

  48. ASTURIAS VIZCAYA SANTANDER A CORUÑA GUIPÚZCOA ÁLAVA LUGO NAVARRA LEÓN PONTEVEDRA PALENCIA GERONA BURGOS LOGROÑO HUESCA ORENSE LLEIDA ZAMORA BARCELONA VALLADOLID SORIA ZARAGOZA SEGOVIA TARRAGONA SALAMANCA GUADALAJARA TERUEL ÁVILA MADRID CASTELLÓN CUENCA TOLEDO CÁCERES VALENCIA ISLAS BALEARES CIUDAD REAL ALBACETE BADAJOZ ALICANTE CORDOBA MURCIA JAÉN HUELVA SEVILLA GRANADA ALMERÍA ISLAS CANARIAS MÁLAGA CÁDIZ FutureScope • Distribution Sector EdP ENEL/EON 49

  49. FutureScope • Key Data Customers : 10,2 MM Population served : 20 MM Surface : 192.335 km2 Number of substations : 847 kms of lines : 219.126 Transformation centres: 75.187 Región Este Región Madrid Región Centro Región Norte Región Oeste Network voltages: Meshed: 132, 66, 45, 30 Radial: 20, 15, 13, 11

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