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Yida Precision Engineering Co., Ltd

Yida Precision Engineering Co., Ltd. Need to add a overview picture of the facility. Welcome To Visit Us. Our Mission, Goal, Value. Mission

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Yida Precision Engineering Co., Ltd

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  1. Yida Precision Engineering Co., Ltd Need to add a overview picture of the facility Welcome To Visit Us

  2. Our Mission, Goal, Value Mission To be the unquestionable leader of precision manufacturing in the Yangtze River Delta, we passionately pursuing for perfection, and provide high-level manufacturing service to our customer. Goal First choice of customer – To be the first preferred supplier of customer in precision manufacturing. Inspiring – have encouraged team, they make the company successful and also benefit from the success. Value Safety & guarantees Integrity & accountability Creativity & team work Caring for each other

  3. Yida Profile

  4. Yida Global Team • China facility: • CNC Machining • Die casting • Stamping U.S Sales and Tech. Support, Planned in 2012 • China Facility: • Tooling • Sheet Metal

  5. Yida China Location Here We Are Located In The Yangtze River Delta, 1 Hours By Car From Shanghai

  6. Transportation Map Here We Are Within 1.5 Hours air or ocean transportation circles, convenient For I/E

  7. Our History / Milestone • 2000: Company set up. • 2001: Became the supplier of Andrew (Telecommunication) • 2002: Became the supplier of Emerson (Electrical appliance) • 2003: ISO 9001 certified; Became the supplier of Honeywell (Aerospace) • 2004: 8,000m2 new facility completed; Became the supplier of Rogers (High Speed Railway) • 2005: Became the supplier of automotive customer • 2006: Sales broke through 50 million • 2008: TS16949 certified; Sales broke through 80 million • 2009: Developed the Die-casting capability; Become the supplier of Alstom (Power Generation) • 2010: 30,000m2 new facility completed; And Got 15 Patents From China Government • 2011: Moved to new facility, And be qualified as national high-tech enterprises

  8. Organization Chart Majority of The Management Team Member Have Foreign Company Management Experience

  9. Die-Casting Strategic Partners CNC Punch and Laser Cutting Precision Machining Material Extrusion Stamping Sheet Metal Surface Treatment Tooling Fixture Fabrication Assembly One-Stop, Total Solution For Customers Business Capability

  10. Developing Plan (Direction)

  11. World - Class Enterprise Yida Operation System Strategy & Road Map Goal: High Quality, Lowest Cost, Shortest Lead-time Just-in-Time Jidoka Leveled Prodn TQM Pull & Flow • Lean Started: • Jun/2010 • Green Color: • Implementing • Others: • Not started yet • Planning: • Achieve level V in 2015 Takt Lay Out (U-Cell) Standard Work Visual Mgnt. Ⅵ TPM Poka-yoke Andon VSM Line Balance Kanban Ⅴ SMED Set Up Reduction Kaizen 5S RPS SPC Ⅳ Team Work Environment, Healthy, Safety Quality System Ⅲ Set Up an Engaged and Creative Workforce Ⅱ Ⅰ

  12. Sales History Sales Value (RMB Million)

  13. Revenue Distribution By Industry & Process Business Allocation By Industry Business Allocation By Process

  14. Key Customers

  15. Awards Have Import and export Licence, AAA Customs Class Preferred Supplier of Andrew, Rogers, Shera, and so on

  16. Die-Casting:5,000 m2 Stamping & Assembly: 15,000 m2 Machining:10,000 m2 Yida’s New Plant ALL:30,000 M2 Die-Casting Machines: 4 Sets CNC Machines: 116 Sets Stamping Machines: 19 Sets

  17. 1 x 1600T Die Casting M/C 1 x 800T Die Casting M/C 1 x 550T Die Casting M/C 1 x 280T Die Casting M/C Die Heater Trimming M/C Central Furnace Die-Casting Equipment & Capability

  18. Die-Casting Workshop Training Area on Site 1600 Ton Die-casting Machine Centralized Melting Furnace X-Ray

  19. Die-Casting Workshop Mould Heater Trimming M/C Automatic Sand Blasting

  20. Die-Casting Products Automotive Products Automotive Products Electric Iron Telecommunication Products

  21. Precision Machining Equipment & Capability

  22. Precision Machining Workshop

  23. Precision Machining Products • Used in: Aerospace • Raw Material: • Silicon- aluminum alloy • Silicon (70%~90%) • Al (30%~10%) • Characteristic of Material: • Fragile • High wear rate of cutting • tool

  24. Precision Machining Products • Used in: High Speed Railway • Raw Material: • Graphite alloy • Graphite 87% • Al 13% • Characteristic: • Fragile • High wear rate of cutting • tool

  25. Precision Machining Products Telecom Products Telecom Products Telecom Products Power Generation Products

  26. Stamping Equipment & Capability

  27. Punching/Stamping Workshop Single Punch Line Progressive Punch Line

  28. Punching/Stamping Workshop High Speed Punch High Speed Punch

  29. Main Punching/Stamping Products TV, PC Parts Tel-Communication Parts Automotive Parts

  30. Secondary Operations • Deburring • Sand Blasting • FIP Dispensing • Spot Welding • Ultrasonic Cleaning • Wire cutting • Tapping • Sawing • Assembly line

  31. Secondary Operations Spot Welding Line Ultrasonic Cleaning line

  32. Secondary Operations Assembly Line Sand Blasting line

  33. Quality Objectives Customer Satisfaction > 95 On-Time-Delivery >98.5% DPPM level: Telecomm ≤ 3,000DPPM High Speed Rail ≤ 500DPPM Automotive ≤ 40DPPM Aerospace = 0DPPM COPQ ≤ 0.5% Quality Objectives JIT Mfg. Total Quality People Involvement

  34. Quality Assurance TS16949:Certified in Oct.2008 ISO9001-2008:Certified in Jun.2003

  35. Quality Capability • We are able to perform the following tools per customer or product requirements: • APQP • PPAP • FMEA • SPC • Cpk • MSA • DOE • PDCA

  36. Main Quality Assurance Equipments Reliability Testing Instruments Main Measuring Instruments

  37. Measuring Instrument Concentricity Hardness CMM Optical 2.5 Coordinates Profile Projector X-Ray

  38. R&D Engineering Team • Total engineering team has 36 Engineers. • Experienced Engineers, with 30 years of CNC machining and design of tooling & Fixture, And 20 years of die-casting • CNC Prototype and design of Tooling & Fixture capabilities • Engineering Tools: Pro-E, Solidworks, Auto-cad, Mastercam, Edge CAM • Project team for each customer to support product start-up and to ensure speed and quality

  39. Project Management Project Scheduling

  40. Project Management Day Day Day Day Summary for Project Management in 2011

  41. Engineering Design Capability Design for Air-actuated Jaw Design for Air-actuated Jaw Design for Inspecting tool Design for Assembly

  42. CAM Capability

  43. Summary of Our Strengths • Be able to provide either single manufacturing process or one stop total solution for customers for below process:- • Tooling, fixture design and manufacturing. • Die-casting • CNC machining • Sheet metal and Stamping • Surface Treatment • Assembly • Flexible on the demand, rich experience to deal with both low-volume , high-mix or high volume, low Mix manufacturing. • Be able to deliver high level quality products or service. • Quick response & short ordering lead time. • Experienced engineering team, can contribute to both product or manufacturing process design. • Dedicated project team to ensure your business requirements are well take cared of.

  44. Thank You

  45. Lean & OperationsAchievements of Yida Appendix

  46. Our Operation System – 5S Clean & Orderly Tool Crib Room - Cutting Tool Holders, Cutters & Fixtures

  47. Our Operation System - 5S Labeling Cabinet With Index Outside Collect Chuck Functionally Segmented Operating Table Marked Inspection Table

  48. Our Operation System - TPM Everyone Takes Ownership for Equipment

  49. Our Operation System - Quick Changeover Pre-Set Up to Reduce Inner Set up Time Use Air-actuated Jaw to finish the clamp in one time instead of install & uninstall 6 screw one by one One Switch To Complete Clamping & Loosing

  50. Our Operation System - Mistake-Proofing The Poka-yoke Pins Wrong After Improvement Before the change, the scrap rate is 3%, after add the mistake-proofing tools, the scrap rate reduced to 0.286%. Right

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