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Jack in a Box

Jack in a Box. Senior Design Group # 10 John Juckiewicz Mike Zulauf Advisor: Professor Chung. Products on the Market. “RhinoRamps” by Blitz Capacity: 12,000 lbs Load 17  incline Retail Cost $65. Bottle Jack Lifting Capacity: 4000 lbs Maximum Range: 13 5/8 inches Cost: $40.

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Jack in a Box

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  1. Jack in a Box Senior Design Group # 10 John Juckiewicz Mike Zulauf Advisor: Professor Chung

  2. Products on the Market “RhinoRamps” by Blitz Capacity: 12,000 lbs Load 17 incline Retail Cost $65 Bottle Jack Lifting Capacity: 4000 lbs Maximum Range: 13 5/8 inches Cost: $40 Hydraulic / Air Jack Lifting Capacity: 4400 lbs Max lifting range: 31.3 inches Cost: $519

  3. Products on the Market VM Series Versalift from Rotary Lifts Air / Hydraulic System Lifting Capacity 6000 lbs Lifting Range: 42 ½ inches Cost: $1700+ 2 Post Lift Lifting Capacity: 10,000 lbs Max lifting height: 72 inches Cost $2000+

  4. Products on the Market Scissor Lift Lifting Capacity: 9000 lbs Max Lifting Range: 32 inches Cost: $2500+ 4 Post Lift Lifting Capacity: 12,000 lbs Max Lifting Range: 72 inches Cost: $4000+

  5. Business Description CUSTOMER DESCRIPTION • Designed for the “Back Yard Mechanic” - anyone who enjoys automotive mechanics • Provide Sales directly to public, as well as wholesale CUSTOMER NEEDS • Functionality • Safety • Reliability • Durability

  6. Business Model Own Outsource Preliminary Design Research & Development Alpha + Beta Testing Pre Assembly Fabrication of Components Assemble Components Final Testing Marketing Distribution Support Consultation

  7. Finances – Summary FoMs

  8. Our Product vs. Competitors

  9. Design Aspects • Frame Design • Lift Design • Assembly • Concerns

  10. Frame Design Progress

  11. Frame Design Progress

  12. Frame Design Progress

  13. Frame Design Progress

  14. Mechanical Model

  15. Hydraulic Model

  16. Alternative Hydraulic Model

  17. Stress/Strain Analysis Strain Stress

  18. Deformation/ Displacement Analysis Displacement Deformation

  19. Lift Design • Mechanical • Hydraulic

  20. Mechanical Drawing

  21. PROS Least Expensive Simpler Design Less chance for problems Safe Relatively light Clean Large actuation range CONS Need 2 motors Not state of the art technology Difficult to design motor / jack couple Mechanical System

  22. Hydraulic Drawing

  23. PROS Easily Operated State of the art Large load capabilities Good Technology CONS Expensive Could be messy Complex Design Heavy Slightly limited range Hydraulic System

  24. Parameters Considered in Design Selection

  25. Safety Concerns Addition of an array of screws or track spikes to allow greater traction when climbing the ramps

  26. Safety Concerns Addition of supports to the designs to help carry the load of the vehicle Mechanical Model

  27. Safety Concerns Hydraulic Model

  28. Budget

  29. Gantt Chart

  30. QUESTIONS ?

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