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Crown SC3018 Forklift Parts Catalogue Manual

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Crown SC3018 Forklift Parts Catalogue Manual

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  1. Parts Manual Ersatzteilhandbuch Manual de pièces detachés SC3000 Series PU1.p65 1 19.10.99, 09:34

  2. TABLE OF CONTENT Printed in Germany

  3. TABLE OF CONTENT DESCRIPTION PAGE ID NUMBER Table of Content ............................................................................................................................ IDX -2230-001 Safety ............................................................................................................................................. MA -2230-001 Introduction.................................................................................................................................... ITD -2230-001 Lubrication..................................................................................................................................... M1.1-1710-002 Electrical Diagrams ....................................................................................................................... DIA -2230-001 Hydraulic Schematic ..................................................................................................................... HYD -2230-001 SECTION 1 POWER UNIT PARTS / COVERS Covers (Instrumentation)................................................................................................................... 1.0 Drive wheel......................(Pneumatic 1.25/1.6t) .............................................................................. 1.5 Drive wheel......................(Super Elastic 1.8t).................................................................................. 1.5 Drive wheel......................(Super Elastic 1.25/1.6t) .......................................................................... 1.5 Drive wheel......................(Cushion) ................................................................................................. 1.5 Drive wheel......................(Super Elastic 1.25/1.6t-Non-Marking) ..................................................... 1.5 Drive wheel......................(Super Elastic 1.8t-Non-Marking) ............................................................. 1.5 Steer wheel .....................(Pneumatic 1.25/1.6t) .............................................................................. 1.5 Steer wheel .....................(Super Elastic)......................................................................................... 1.5 Steer wheel .....................(Super Elastic-Non-Marking) .................................................................... 1.5 Steer wheel .....................(Cushion) ................................................................................................. 1.5 Seat ................................................................................................................................................. 1.7 Rear Mirror ....................................................................................................................................... 1.9 -2230-025 -2230-001 -2230-075 -2230-125 -2230-175 -2230-185 -2230-195 -2230-200 -2230-275 -2230-285 -2230-325 -2230-025 -2230-001 SECTION 2 HYDRAULIC PARTS Tube-/Hose Layout ........................................................................................................................... 2.1 Control valve linkage........(two/three/four functions).......................................................................... 2.2 Control levers ................................................................................................................................... 2.2 Hydraulic tank .................................................................................................................................. 2.3 Hydraulic TL mast ............................................................................................................................ 2.4 Hydraulic accessories TL mast ........................................................................................................ 2.5 Hydraulic TF mast............................................................................................................................ 2.6 Hydraulic accessories TF mast ........................................................................................................ 2.7 Hydraulic TT mast ............................................................................................................................ 2.8 Hydraulic accessories TT mast ........................................................................................................ 2.9 Valve bank.......................(three functions)....................................................................................... 2.10 -2230-001 Valve bank.......................(four functions) ......................................................................................... 2.10 -2230-050 Pump ............................................................................................................................................... 2.12 -2230-001 Pump motor ..................................................................................................................................... 2.13 -2230-001 Pump motor and Pump .................................................................................................................... 2.13 -2230-025 -2230-025 -2230-125 -2230-150 -2230-025 -2230-001 -2230-025 -2230-001 -2230-001 -2230-025 -2230-025 SECTION 3 DRIVE UNIT PARTS Drive unit .......................................................................................................................................... 3.1 Drive motor....................................................................................................................................... 3.3 -2230-025 -2230-001 SECTION 4 ELECTRICAL PARTS Contactor panel...............(Contactors & Controllers) ....................................................................... 4.1 Contactor panel...............(Bus Bars & Cables)................................................................................ 4.1 Contactor panel...............(Bus Bars,Cables & Fuses) ..................................................................... 4.1 Direction contactor ........................................................................................................................... 4.4 Line contactor .................................................................................................................................. 4.4 -2230-025 -2230-027 -2230-029 -2230-001 -2230-050 Printed in Germany 01/99 IDX - 2230 - 001

  4. TABLE OF CONTENT DESCRIPTION PAGE ID NUMBER Regenerative braking contactor ........................................................................................................ 4.4 Accelerator ...................................................................................................................................... 4.6 Emergency disconnect/Battery connector ........................................................................................ 4.7 Working light.................................................................................................................................... 4.10 -2230-001 Light rear.......................................................................................................................................... 4.10 -2230-025 Reverse alarm .................................................................................................................................. 4.10 -2230-050 Flashing beacon............................................................................................................................... 4.10 -2230-075 Horn ................................................................................................................................................. 4.13 -2230-001 -2230-100 -2230-025 -2230-001 SECTION 5 BRAKE PARTS Brake pedal...................................................................................................................................... 5.5 Brake ............................................................................................................................................... 5.6 Parking brake................................................................................................................................... 5.7 -2230-025 -2230-025 -2230-025 SECTION 6 STEERING Steer axle......................................................................................................................................... 6.6 Steer axle / Potentiometer................................................................................................................ 6.6 Steering column ............................................................................................................................... 6.7 -2230-025 -2230-050 -2230-025 SECTION 7 MAST / LIFT STRUCTURE PARTS TL mast............................................................................................................................................ 7.1 Lift chain TL mast............................................................................................................................. 7.2 TF mast ........................................................................................................................................... 7.3 Lift chain TF mast ............................................................................................................................ 7.4 TT mast............................................................................................................................................ 7.5 Lift chain TT mast............................................................................................................................. 7.6 Fork carriage...................(1.25/1.6t) ................................................................................................ 7.7 Fork carriage...................(1.8t)........................................................................................................ 7.7 Side Shift ......................................................................................................................................... 7.7 Integrated Side Shift........TL (1.25/1.6t) ........................................................................................... 7.7 Integrated Side Shift........TF/TT (1.25/1.6t) ...................................................................................... 7.7 Integrated Side Shift........TL (1.8t)................................................................................................... 7.7 Integrated Side Shift........TF/TT (1.8t).............................................................................................. 7.7 Load backrest .................................................................................................................................. 7.10 -2230-001 Yoke ................................................................................................................................................ 7.11 -2230-025 -2230-025 -2230-001 -2230-001 -2230-001 -2230-025 -2230-025 -2230-001 -2230-050 -2230-175 -2230-225 -2230-275 -2230-325 -2230-375 SECTION 8 CYLINDER PARTS Lift cylinder TL/TT mast .................................................................................................................... 8.1 Lift cylinder TF mast......................................................................................................................... 8.2 Free lift cylinderTF/TT mast .............................................................................................................. 8.3 Tilt cylinder ...................................................................................................................................... 8.6 -2230-025 -2230-025 -2230-025 -2230-001 SECTION 10 MISCELLANEOUS SERVICE INFORMATION Labels and decals ............................................................................................................................ 10.9 -2230-001 Printed in Germany 01/99 IDX - 2230 - 002

  5. SAFETY Printed in Germany

  6. SAFETY Safety Symbols used in the Manual General Maintenance and Repair Safety Notes To help guide you through the manual and to highlight particular danger areas, we have used graphic illustra- tions: DANGER Read the safety notices in the truck Maintenance and Operator's Manuals. DANGER Failure to do so could result in severe or fatal injuries to maintenance personnel and/or other persons. G This symbol indicates life-threatening risks Failure to comply with this notice may result in severe or fatal injuries to yourself or other people. G Motorised vehicles can be dangerous if maintenance and service are neglected. For this reason maintenance and inspections must be carried out at regular short intervals by trained personnel working to approved company guidelines. WARNING This symbol indicates the risk of serious injury and/or serious material damage. Maintenance and Repair 1. Maintenance work must only be carried out in accordance with the test and maintenance program contained in the present Maintenance Manual and any applicable service notices. Failure to comply with this notice may result in severe injuries to yourself or other people and/or serious material damage. G 2. Only qualified and authorised personnel may carry out work on the truck. 3. Always keep fire extinguishers in good working condition. Do not approach fluid levels or leaks with a naked flame. CAUTION This symbol indicates the risk of minor injury and/or minor material damage. 4. To clean, use a non flammable, non combustible cleaning solution which is groundwater-neutral. Only carry out cleaning with an oil separator. Protect the electrical system from dampness. Failure to comply with this notice may result in minor injuries to yourself or other people and/or minor material damage. G 5. Keep the service area clean, dry and well-ventilated. 6. Do not allow oil to penetrate the ground or enter the draining system. Used oil must be recycled. Oil filters and desiccants must be treated as special waste products. Relevant applicable regulations must be followed. INFORMATION Contains additional information with supplementary notes and hints. 7. Neutralise and thoroughly rinse any spilled battery fluid immediately. OPTION 8. Keep the truck clean. This will facilitate the location of loose or faulty components. These items relate to optional features not supplied with the standard version. OPTION 9. Make sure that capacity and data plates, warnings and labels are legible at all times. Printed in Germany 01/99 MA-2230-001 1

  7. SAFETY Warnings and Labels on the Truck 10. Alterations or modifications by the owner or operator are not permitted without the express written authorisation from Crown. During regular maintenance check that the warnings and labels on the truck are complete and legible. ? 11. Only use original Crown spare parts to ensure the reliability, safety and suitability of the Crown truck. Clean any illegible labels. ? Before Leaving the Truck Replace any faulty or missing labels. ? Stop the truck. ? The order and meaning of the warnings and labels on the truck are described on pages 10.9-2230-001, -002, -025 and -026 in the present manual. Lower the fork carriage fully. ? Apply the parking brake. ? Turn off the travel switch and remove the key. ? Block all wheels when parking on an uneven surface. ? Before Carrying out Work on the Truck Raise the truck to free the drive wheel. Press the Emergency Stop button and disconnect the battery. ? Prevent the truck from rolling away. ? Before carrying out work on the hoist frame, the lift mast or on the fork carriage: Block these parts according to maintenance instructions in order to prevent them from dropping. ? Only carry out operational testing when there is sufficient room to manoeuvre, to avoid the risk of injury to yourself and others. ? Before Operating the Truck Check the safety devices. ? Get into the driver's seat. ? Check the operation of the lifting device, travel direction switch, speed control, steering, warning devices and brakes. ? Printed in Germany 01/99 2 MA-2230-002

  8. INTRODUCTION Printed in Germany

  9. INTRODUCTION Page Numbers The page numbers are located on the lower left and right hand margins of each page and have the following form: M1.1-2230-001 X Identical for each language Section is only once in the manual M = Maintenance Chapter Page number Section Truck code z. B. 1.2 = Inspection and Maintenance Plan Operating instruction This manual contains no operating instructions. An operating instructions manual is supplied with the vehicle. Additional copies can be ordered as required. With the help of this manual you and your personnel will be able to ensure the long service life, operational safety and error free functioning of your CROWN vehicle. Service training CROWN offers the appropriate vehicle related training for service personnel. Details on this training can be obtained from CROWN on request. Replacement parts orders When ordering spare parts from this manual please always give the full description of the vehicle model as well as the order number. These details enable us to process your orders in an accurate, quick and reliable way. Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address: CROWN Gabelstapler GmbH Moosacher Str. 52 D-80809 München Tel.: 089/93 00 20 Fax: 089/93 00 2-175 Printed in Germany 01/99 ITD-2230-001 1

  10. INTRODUCTION Truck Data Numbering Sheet 1.3 SC T L – 2 – 2 Capacity 1.3 = 1250 kg 1.6 = 1600 kg 1.8 = 1800 kg F o k r L e n g h t D a s h m m 1 9 0 0 2 1 0 0 0 3 1 1 5 0 Model designation SC = Sitdown Rider Counterbalance 4 1 2 0 0 5 1 2 2 0 6 6 0 0 7 8 0 0 T = Telescopic 8 1 3 7 0 L = Double, part free lift F = Double, full free lift T = Triple, full free lift 9 1 0 6 7 ITD002-gb a l l o C n i t f i L p s e g d g i e H g i e H h t t m ( m m ( m ) ) / h D a s h S C T L / S C T F 1 1 7 5 0 / 2 4 6 0 2 1 9 7 0 / 2 8 8 0 3 2 1 6 5 / 3 2 7 0 4 2 3 1 5 / 3 5 7 0 5 2 4 6 5 / 3 8 7 0 6 2 6 6 5 / 4 2 7 0 7 2 8 4 0 / 4 6 2 0 8 3 0 3 5 / 5 0 1 0 NOTE 9 3 3 4 0 / 5 6 2 0 FOR SPECIALS USE THE ACTUAL FIGURES FOR COLLAPSED / LIFT HEIGHT AND FORK LENGTH (SEE TABLES ITD002-GB AND ITD.003-GB). 1 0 3 4 8 5 / 5 9 1 0 D a s h S C T T 1 1 7 6 0 / 3 6 7 0 Example: 2 1 9 7 0 / 4 3 0 0 Truck with data 1.3SCTL-2-2 designates 3 2 1 6 5 / 4 8 8 5 4 2 3 1 5 / 5 3 3 5 Capacity 1250 kg ? 5 2 4 6 5 / 5 7 8 5 Sitdown Rider Counterbalance ? 6 2 6 6 5 / 6 3 8 5 7 2 8 4 0 / 6 9 1 0 Telescopic double part free lift mast ? 8 3 0 3 5 / 7 4 9 5 Collapsed height 1970 mm ? 9 1 9 9 3 / 4 3 6 8 1 0 2 0 4 4 / 4 5 2 1 Lift height 2880 mm ? 1 1 2 1 4 5 / 4 8 2 6 Fork length 1000 mm ? 1 2 2 5 6 9 / 6 0 9 1 3 ITD003-gb Printed in Germany 01/99 2 ITD-2230-002

  11. INTRODUCTION e t t a B r y O o i t p n s M o l e d o i t p O n A h T y p e ( m m ) D I N 4 3 5 3 1 A ( m m ) 3 3 0 6 0 0 4 4 1 1 8 8 x x 8 8 3 3 5 5 x x 6 6 2 2 7 7 S H S D o i t p O n 1 D 1 1 8 7 3 4 6 6 0 5 4 4 1 1 8 8 x x 8 8 3 3 5 5 x x 7 7 8 8 4 4 S H S D o i t p O n 1 h D S C 3 0 1 3 4 4 0 8 0 0 5 5 2 2 6 6 x x 8 8 3 3 5 5 x x 6 6 2 2 7 7 S H S D o i t p O n 2 D 1 2 9 5 4 6 8 2 0 0 5 5 2 2 6 6 x x 8 8 3 3 5 5 x x 7 7 8 8 4 4 S H S D o i t p O n 2 h D 4 4 0 8 0 0 5 5 2 2 6 6 x x 8 8 3 3 5 5 x x 6 6 2 2 7 7 S H S D o i t p O n 2 D 1 2 9 5 4 6 8 2 0 0 5 5 2 2 6 6 x x 8 8 3 3 5 5 x x 7 7 8 8 4 4 S H S D o i t p O n 2 h D S C 3 0 1 6 5 6 0 0 0 0 6 6 3 3 4 4 x x 8 8 3 3 5 5 x x 6 6 2 2 7 7 S H S D o i t p O n 3 D 1 4 0 3 6 7 0 7 0 5 6 6 3 3 4 4 x x 8 8 3 3 5 5 x x 7 7 8 8 4 4 S H S D o i t p O n 3 h D 5 6 0 0 0 0 6 6 3 3 4 4 x x 8 8 3 3 5 5 x x 6 6 2 2 7 7 S H S D o i t p O n 3 D S C 3 0 1 8 1 4 0 3 6 7 0 7 0 5 6 6 3 3 4 4 x x 8 8 3 3 5 5 x x 7 7 8 8 4 4 S H S D o i t p O n 3 h D ITD004-gb NOTE ALWAYS SPECIFY MODEL NO. WHEN ORDERING SPARE PARTS. Spare parts for model SC3013 option 2/2h correspond to model SC3016 option 2/2h. Spare parts for model SC3016 option 3/3h correspond to model SC3018 option 3/3h. Printed in Germany 01/99 ITD-2230-003 3

  12. LUBRICATION Printed in Germany

  13. LUBRICATION Lubricants and Oil Recommendations L u c i r b a n t T y p e P r o d t c u D e s p i r c o i t n M a a f u n t c u r e r C R O W N - - t r a P . o N T y p e u l a r A M L e R e B P E o M n i t n e R b e r e H s A E L e 2 P 2 - P l a r A a C e C s E a M o M h S G u l u g c a 2 u l i b - a s n l o r t s y r u t n o s l o x l i b l l e G e r a s e ( i t l u m r u p p o ) e s o 2 0 5 3 0 0 - 2 0 0 1 B x a e x E L 2 X u l a r A e r i n U b x e S e t o L K L m 2 p l a r A o M 0 5 3 0 0 - 2 0 0 5 B B e r g a s e L o w e t m p e t a r u r e E P l i b K E l a u l o s a v l e D o s w 4 b 0 e 1 l a r A s E o M L c i r b u o i t a n c ( l i o ) n i a h H 4 D 0 X u l P s + 4 0 s l i b o 0 5 3 0 0 - 2 0 0 7 G c 2 o c i r b u l L w e t o i t a m p n e t a r l i o u r e S H C 6 2 6 M l i b o 0 5 3 0 0 - 2 0 0 8 G G a t i V y H m n i p s o t u N E T D u l l e T F W A 2 3 4 2 3 G 3 2 3 - S l a r A a C s E o M h S 2 l o r t s o s l i b l l e H a r d y c i l u l i o H 2 s 0 5 3 0 0 - 1 0 0 3 D s i v i n U o r e A J F 1 A 3 l a r A o M L w a r d y h o e t c i l u m p l i o e t a r u r e 0 5 3 0 0 - 1 0 0 8 D D H l i b H G M y X o a r i p S p 8 5 D W 8 e b M 9 5 0 W H B l a r A s E o M h S - 9 0 9 / 5 8 0 s l i b l l e o a r T n s o i s s i m n l i o 0 5 3 0 0 - 2 0 0 4 A u l i b D 9 0 x L a r t o w n e t m s m s i p e t a r l i o n u r e M u l i b o b e S H C M l i b o 0 5 3 0 0 - 2 0 0 6 A A o i s R u r e b b a n d n i v l y e r d n i s s g H S p l a i c e e r g a s e M O S u i h t i L m D o w r o C n i n g 0 6 3 0 0 - 2 0 2 2 M 2 v i n U s r e u l l a c i r b o i t a n l i o S E A 4 0 C W01-gb Printed in Germany 01/99 M1.0-0000-0001 M1.1-1710-002

  14. LUBRICATION L u c i r b o i t a n n i o P s t n I / e t r s l a v 1 o 0 u 0 r 2 o 5 u 0 r 5 o 0 u 0 r 1 0 o 0 u 0 r 2 0 o 0 u 0 r . s o P C o m p o n e n t T y p e Q T Y H s H s H s H s H s 1 k r o F o l n i k c g n i p B A / R X 2 H a r d y c i l u e r v r e s r i o c h e c k D A / R X 3 H a r d y c i l u l i o c h a n g e D A / R X 4 A c r o t a r e l e c p e l a d v i p t o B A / R X 5 A c n i l r o t a r e l e c k a g e B A / R X 6 e t o P o i t n r e t e m v i p t o B A / R X 7 H a n a r b d k e c e l b a C A / R X 8 H a n a r b d k e v i p t o B A / R X 9 H a n a r b d k e c t a r t e h B A / R X 1 0 y r e t t a B c o d i l . p m n i h g e C A / R X 1 1 y r e t t a B c t a l h C A / R X 1 2 L o n i k c g a r m p v i p t o t n i o p C A / R X 1 3 e t S r e u l o c m n u j d a t s m t n e C A / R X 1 4 t l i T v i p s t o B A / R X 1 5 M t s a v i p t o B A / R X 1 6 M t s a c h a n s l e n B A / R X 1 7 M t s a u l o c m n a n d k r o f a i r r a c g e s r e l l o r B A / R X 1 8 C n i a h n i a m , t f i l C n i a h e r f t f i l e n i l y c r e d G A / R X 1 9 u l o C m n e l l u p y s ( o l y N ) n H A / R X 2 0 k r o F d i l s e B A / R X 2 1 a r B k e n i a m v i p t o B A / R X 2 2 a r B k e p e l a d v i p t o B A / R X 2 3 r o t o M o t g b r a e o x n i l p s e M A / R X 2 4 P u m p r o t o m o t p u m p n i l p s e M A / R X 2 5 l a t i b r O e t s r e t i n u n i l p s e B A / R X 2 6 S t a e r u n s r e n B A / R X 2 7 G b r a e o x l i o c h a n g e A A / R t s r i f c h a n g e r e t f a 2 5 0 h s r u o f o o o i t a r e p n X W06-gb Printed in Germany 01/99 M1.0-0000-0002 M1.3-2230-002

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  16. ELECTRICAL DIAGRAMS Printed in Germany

  17. ELECTRICAL DIAGRAMS Key Connectors Contactors Traction Controller Connectors FA Left Motor Forward Contactor CA 201 E RA Left Motor Reverse Contactor CA 202 D FB Right Motor Forward Contactor CA 203 C RB Right Motor Reverse Contactor CA 204 B LC Line Contactor CA 205 A RGB Regenerative Braking Contactor CA 206 F CA 207 G Abbreviations CA 208 H ACS Accelerator Switch CA 209 J AXS Auxiliary Function Switch Pump Controller Connectors BDI Battery Discharge Interrupt CA 210 L BRS Brake Switch CA 211 E DIS Direction Switch CA 212 D EM Encoder Module CA 213 C ENC Encoder CA 214 B HBS Handbrake Switch CA 215 A HF Hash Filter CA 216 Panel HN Horn CA 217 Seat Switch HNS Horn Switch CA 218 Steering Feedback Potentiometer KYS Key Switch CA 401 Accelerator Potentiometer POT 1 Accelerator Potentiometer CA 402 Accelerator Switch POT 2 Lift Potentiometer CA 403 Lift Potentiometer POT 3 Steer Potentiometer CA 404 Tilt Switch SES Seat Switch CA 405 Side Shift Switch SH Shunt CA 406 Auxiliary Switch SSS Side Shift Switch CA 407 Pedal Brake Switch TLT Tilt Switch CA 408 Handbrake Switch TT Hour Meter CA 409 Horn CA 410 BDI Supply CA 411 BDI CA 412 Steering Column CA 601 Horn Switch CA 602 Steering Encoder Module NOTE: CA Connectors are a combination of the JC -XXX jack and the PC -XXX plug components (example CA 601 is a combination of PC 601 and JC 601). Printed in Germany 01/99 DIA-2230-001 1

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