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Photon Beam Systems Project Activities

Photon Beam Systems Project Activities. Geoff Pile – Photon Beam System Construction May 13, 2009. Photon Systems Overview and Status. Scope of Photon Systems Safety Current status Schedule leading to first light in FEE and NEH Cost and Schedule Summary.

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Photon Beam Systems Project Activities

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  1. Photon Beam Systems Project Activities Geoff Pile – Photon Beam System Construction May 13, 2009

  2. Photon Systems Overview and Status • Scope of Photon Systems • Safety • Current status • Schedule leading to first light in FEE and NEH • Cost and Schedule • Summary

  3. Photon System Responsibilities • XTOD • Transport the x-ray beam, in vacuum, to experimental stations • Condition the x-ray beam, with attenuators and apertures • Analyze the x-ray beam, with sophisticated diagnostics • XES • Provide basic infrastructure required for experimenters • Build instrument for Atomic Physics experiments • Advanced x-ray detector R&D

  4. Photon System Management Team • G. Pile – (LCLS XFD/Strategic Projects) • Photon Systems Installation and Engineering (March 1st - Summer 09) • LCLS Construction Priorities: Installation of equipment in FEE, Hutch 1 (AMO) & Hutch 2 (SXR) • Additional help/resources from Engineering Physics Division and SLAC Mechanical Fabrication Department • J. Arthur – (LCLS XFD) Photon Systems Operation • Create XFD Operations Group • Augment scientific and support staff • Create structure for safe operations • Begin User program • LUSI: Help Accelerate schedule

  5. X-ray Transport, Optics and Diagnostics (XTOD) WBS 1.05, 2.05 LLNL • Head: Richard Bionta, CAM: Donn McMahon • X-ray (XTOD) Installation CAM: Hal Tompkins • X-ray End station Systems (XES) WBS 1.06, 2.06 • Head, CAM: Stefan Moeller • AMO Experiment CAM: Jose Chan • SXR Experiment CAM: Michael Rowen • NEH laser CAM: Bill White Photon Systems Managers

  6. X-ray Controls & Data Acquisition, WBS 1.05.02, 1.06.02 • Gunther Haller: Head, CAM: Don McMahon • X-ray Commissioning, WBS 2.06.03 • Hal Tompkins, CAM • X-ray Mech-Vacuum, NEH, XRT & FEH WBS 1.05.03 • Carl Rago, Lead Engineer More Photon Systems Managers

  7. Safety Minute • Photon Systems now in full installation mode: Safety is highest priority • Dedicated Photon Systems “Tool Box” meetings • Held 7am daily at construction site • Installation coordinator (Rich Atkinson) conducts meeting – presentation style and edited on the fly with appropriate supervisory input • Usually 8 -10 supervisors & coordinators attend • Up-coming work is also discussed, only today’s work is authorized • Installation coordinator publishes work list and minutes to web site at meeting conclusion • Installation CAM (Hal Tompkins) attends daily & provides general oversight and management input • LCLS Project Director (JNG) attends regularly, every week

  8. Commissioning Time-Line First FEL Light • Commissioning • Project Milestones • Installation Periods First Light in FEE 6/11/09 Install Undulators Project complete First Light in FEH First e- to dump First e- from gun PEP-II ends X-Rays in NEH FEE/NEH Install First Light in FEE LTU/Und Sys Install First Users Injecrtor Install BC2 Install J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J J F M A M J J A S O N D D A D M 2007 2008 2009 2010 Down Down Down Down NEH FEH Linac Injector LTU/Und Linac/BC2 FEL/FEE

  9. The LCLS X-ray Beamline Far Experimental Hall X-ray transport tunnel Front End Enclosure Near Experimental Hall Matter in Extreme Conditions instrument

  10. Front End Enclosure Two-phase installation for beam checkout Phase 1 Solid Attenuators Gas Attenuator Calorimeter Beam Direction Slit Gas Detectors K-Mono 5 mm collimator Direct Imager (Scintillator) FEL Offset Mirror Systems Phase 2

  11. Photon System Level 2 Milestones

  12. FEE Construction

  13. FEE Controls in Check-out Phase

  14. The 5 main elements of AMO experiment Pulse Picker Slit System Refocus Optics (LBNL) Optic mirror coating (LLNL) High Field Physics Diagnostics Magnetic Bottle (Ohio State University) Energy Monitor (LLNL) • Schedule for AMO • Complete assemblies in May 2009 • Complete mechanical instrument installations by June 30th • Can start AMO commissioning in July (w/o Refocus System & Magnetic Bottle) • Install Refocus Optics by the end of July • Update all red-lined drawings and release to document control Atomic Molecular Optical Instrument (AMO) Jose Chan Engineering and Cost Accounting John Bozek Instrument Scientist

  15. SXR Instrument • SXR instrument had slow start due to funding issues • Very ambitious schedule but do-able - 3 to 4 weeks float to final installations • Critical paths are : monochromator and the K-B mirrors. • SXR should be ready for beam by the end of February 2010. Photon Stopper K-B FocusOptics Beam Dump Exit slit & Spectrometer Detector End Station M1 Mirror & Grating System Transmission sample Chamber Single pulse shutter

  16. WBS 1.5 and 1.6 Cost and Schedule • 1.5 Pie charts for Completed and Remaining Work • CPR at level 3 • Variance Analysis • 1.6 Pie charts for Completed and Remaining Work • CPR level 1 only • Variance Analysis not required Summary from Cost Performance Reports Reporting Period: March 31, 2009

  17. X-ray Transport Optical Diagnostics WBS 1.5 Completed and Remaining Work Installation 1,572,478 Proc/Fab/Assy 1,970,450 Dsn/Engr 592,013 Admin/Mgmt 153,860

  18. X-ray End station System WBS 1.6 Completed and Remaining Work Installation 1,757,979 Proc/Fab/Assy 3,637,133 Dsn/Engr 2,230,790 Admin/Mgmt 232,407

  19. 1.05 Variance Analysis CPI SPI Budgeted Revised Variance

  20. 1.05 Variances Cont. • Controls Var: 0.79 SPI = $1.14 M • Mechanical Vacuum Subsystem Var: 0.65 CPI = $267K • X-ray Transport and Installation Var: 0.39 CPI & 0.58 SPI = $463K P3 Actual cost of work $33.0M P3 Budget $33.4M P3 Estimate At Complete $37.3M Variance $3.9M • LLNL: remaining work to go = $2.153 • BA for plan + Commitments + Actuals to date = $1.802 + 0.4 = $2.2M • SLAC: remaining work to go = $1.716M • $120k CF miss-charge give back + plan look reasonable • May require additional BCRs for extra Engineering ($250k TEC) and Physics Commissioning ($350k OPC)

  21. Risks & Challenges • Design changes (e.g. changes in radiation shielding requirements) • Continued good communication with Rad Physics, users • Controlling process: Many FDR Reviews in last two months, PRDs, ESDs, ICDs • Recently - Thorough Ray Tracing showed slight design modifications required • New designs already in hand, procurements out for modification • SLAC Vacuum spec: very difficult to meet for some diagnostic parts • Need to work on relaxed LCLS Photon System/User spec. • Rago brought in as authority on “non compliance” acceptance – SLAC Vacuum Group helps collaborators with advice and/or help with additional bake out, RGA scans etc. • Cost and schedule • Collaboration required – SLAC providing resources to help mitigate schedule slip • XTOD vacuum system scope moved from LLNL to SLAC to help schedule • Alternative preliminary design accepted – lower cost, integrates with CXI, XCS, future requirements and has simplified installation • Close to FDR – no show stoppers – excellent schedule – helps with Costs

  22. Photon Systems Six Month Look Ahead • Installation & Commissioning • Mid June 2009, Start FEE Commissioning with Beam • Mid to Late July 2009, First X-Rays into NEH, ready to start Expt'l Ops • Late - JULY 2009, Start AMO Commissioning • Aug 2009, Complete X-ray Tunnel Installation • Sept 2009, XE Start Installation in FEH • Operations • Sept-Dec 2009, with 1 instrument (AMO) • Mar-July 2010, with 2 instruments (AMO, SXR) • Aug-Dec? 2010, with 3 instruments (AMO, SXR, XPP) • 2-3 more instruments in 2011

  23. Summary • All Schedules look very ambitious for early science – but definitely achievable • Up-stream Electron Systems - installed and operate with no compromise • Photon Systems – will be installed the same way • Engineering quality and safety will not be compromised, we have lots of experienced help We’re on target!

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