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Cryogenics Instrumentation & Controls Commissioning for the LHC

Cryogenics Instrumentation & Controls Commissioning for the LHC. AB/CO viewpoint Enrique Blanco AB/CO IS. AB/CO-IS baseline. Provide industrial control systems covering the three layers of the typical control pyramid

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Cryogenics Instrumentation & Controls Commissioning for the LHC

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  1. Cryogenics Instrumentation & Controls Commissioning for the LHC AB/CO viewpoint Enrique Blanco AB/CO IS

  2. AB/CO-IS baseline • Provide industrial control systems covering the three layers of the typical control pyramid • Provide specialized generation tools to create automatically such industrial control systems both in the PLC and the SCADA. • Rapid startup of commissioning • Manual intervention is required for the control logic and HMI synoptics (process dependent) • Support & maintenance SCADA Supervision Control PLC Field Field equipment Enrique Blanco AB/CO IS

  3. Local Cryogenic control room QRL cryogenics control architecture Central Cryogenic control room OWS OWS PVSS DS Quantum <–> S7-400. PLC QuantumSchneider PLC S7-400 Siemens • QRL • New actor incorporated at control layer • Communications Siemens-Schneider • Hardware responsibilities • Software responsibilities PROFIBUS DP networks PROFIBUS PA networks Enrique Blanco AB/CO IS

  4. Local Cryogenic control room QRL Hardware responsibilities Central Cryogenic control room OWS OWS PVSS DS Quantum <–> S7-400. PLC QuantumSchneider PLC S7-400 Siemens PROFIBUS DP networks PROFIBUS PA networks AB/CO AT/ACR IN Enrique Blanco AB/CO IS

  5. Local Cryogenic control room QRL software responsibilities Central Cryogenic control room OWS OWS PVSS DS Quantum <–> S7-400. PLC QuantumSchneider PLC S7-400 Siemens PLC & SCADA generator PROFIBUS DP networks Process Logic generator TT calibration extractor PROFIBUS PA networks Communication PLC-PLC AB/CO AT/ACR IN Enrique Blanco AB/CO IS

  6. PVSS DS Local Cryogenic control room LHC cryogenics control architecture Central Cryogenic control room OWS OWS Quantum <–> S7-400. Gateway <–> Quantum. PLC QuantumSchneider PLC S7-400 Siemens WFIP Gateways (LINUX) PROFIBUS DP networks WFIP Networks (4) PROFIBUS PA networks • LHC • Control layer : 3 main actors (Gateway, Siemens, Schneider) • Fieldbus: Profibus &WorldFip • Hardware responsibilities • Software responsibilities Enrique Blanco AB/CO IS

  7. PVSS DS Local Cryogenic control room LHC hardware responsibilities Central Cryogenic control room OWS OWS PLC QuantumSchneider PLC S7-400 Siemens WFIP Gateways (LINUX) PROFIBUS DP networks WFIP Networks (4) PROFIBUS PA networks AB/CO AT/ACR IN Enrique Blanco AB/CO IS

  8. PVSS DS Local Cryogenic control room LHC software responsibilities Central Cryogenic control room OWS OWS Quantum <–> S7-400. Gateway <–> Quantum. PLC QuantumSchneider PLC S7-400 Siemens WFIP Gateways (LINUX) PROFIBUS DP networks PLC & SCADA generator WFIP Networks (4) Process Logic generator PROFIBUS PA networks WFip Gateway generator Communication PLC-PLC-Gateway TT calibration extractor AB/CO AT/ACR IN Enrique Blanco AB/CO IS

  9. AB/CO deliverables: Hardware Enrique Blanco AB/CO IS

  10. AB/CO deliverables: Software 1 - Communications • Gtway-PLC • PLC-PLC • PLC-SCADA 2 – Cryo-gateway • Generation tool • Gateway application • Instrumentation Expert tool 3 - Calibration curve extractor 4 - UNICOS generator • PLC code • SCADA configuration 5 -Logic generator • Interlocks, logic 6 - SCADA • PVSS configuration AB/CO provides: 1 2 4 3 5 6 Enrique Blanco AB/CO IS

  11. AB/CO AT/ACR Cryo-instrumentation expert tool Thermo DB Controls configuration Cryo control Instrumentation expert tool PVSS DS OWS PVSS DS OWS Generator Cryogenics gateway application (FESA framework) CMW XML configuration file PLC Modbus PLC QuantumSchneider WFip Agent x Agent 2 Agent 1 Enrique Blanco AB/CO IS

  12. FAQ • WFip network: are all the network configuration tools ready? • WFip configuration tools (FIPMON, FIPWatcher) are available. • WFip gateways will provide also the diagnosis information from the agents • …but we are still waiting from AT/ACR IN for an even agent to do extensive tests with real equipment • PLC software: Tools are assumed to be bug-free & operational • Most of the tools are already used and then percentage of possible bugs are very low • Otherwise we guarantee the support • Remember the generation tools relies on your specification. It must be error-free as well • Database - Coherence for field data is OK for all sources? • AT ACR/IN - How to advance? Support from AB/CO? • Support is ensured as it was the case before, but contents are not our business. • SCADA & Logging: - Historical configuration (PID parameters, thresholds) is implemented? • Not yet implemented: Recipes vs. long-term archivingoptions - Historical RadTol RIO flags possible to record date of change? • This is the case as you required for the expert tool logging • Sector commissioning: How much support will this team require from both AB/CO & AT/ACR? • We can ensure training but not unlimited… temporary stuff ??? Enrique Blanco AB/CO IS

  13. Conclusions • QRL Sector 78 & Sector 81 • AB/CO is entirely implicated not only in giving AT/ACR IN the tools, but in the creation of both, the PLC and SCADA applications, and in the support to AT/ACR IN during the commissioning phase. • We really understand that it is the “first usage”* of UNICOS framework by AT/ACR IN but… • LHC • AB/CO baseline with AT/ACR IN is to provide • generation tools for PVSS configuration and PLC software • support AT/ACR IN for the LHC installation and operation as agreed between AB/CO and AT/ACR. • If AT/ACR IN needs more help from AB/CO (i.e.: Code generation, SCADA synoptics and PLC logic programming) as it is the case of the QRL, a new agreement must be established taking into account AB/CO internal resources *Though UNICOS was introduced in the STRING2 Enrique Blanco AB/CO IS

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