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PROCESS INDUSTRIES

NSAPI BOARD MEETING 22 nd June 2011. PROCESS INDUSTRIES. Supported by:. National Skills Academy. New structure within the Academy Skills Assurance - Extended Offering Passport update/availability Foundation Degrees and availability

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PROCESS INDUSTRIES

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  1. NSAPI BOARD MEETING 22nd June 2011 PROCESS INDUSTRIES Supported by:

  2. National Skills Academy • New structure within the Academy • Skills Assurance - Extended Offering • Passport update/availability • Foundation Degrees and availability • Higher Level Technician – is it something all sectors might be interested in?

  3. Key Account ActivityProcess Only • Contracts Secured to date: Value of £58k • Sales orders submitted – not signed: 13 – value circa £114k (success potential 50+%) • In addition Skills Assurance proposals with expected worth of £131k submitted to employers Additional income: • 3 Passport £750 each • Referral Income circa £3.5k (Plus potential of £14k from Kent University) Other Activity: • Astra Zeneca “return” • Croda success

  4. Key Account Activity Other Activity: • Astra Zeneca “return” • Croda success • Bio Science update • Downstream update • ILM Projects • Wales Employer network • Scotland Employer network

  5. Downstream Business Plan - update Actions to date: • Tested employer understanding of The Academy • Confirmed respective roles of Cogent and Academy • Looking at options for and opportunities with Terminals and Bulk Storage sites • Actively working on developing a group of Accredited Providers specifically for Downstream activity

  6. JIP Quals • Yr 2 qual - Certificate in Chemical and Pharmaceutical Based Process Operations • Yr 2 qual - Level 3 Award in Business Awareness (VRQ) • Yr 2 qual - Level 3 Award in Managing Operations (VRQ) • Yr 2 qual - Diploma in Downstream Field Operations • Yr 2 qual - Laboratory and Associated Technical Activities • Diploma in Operations and Technical Support in the Process Industries • NVQ Diploma in Process Engineering Maintenance • Diploma in Jetty Operations • Diploma in Downstream Control Room Operations • Diploma in Polymer/Polymer Composite Operations • NVQ Diploma in Business Improvement Techniques • NVQ Diploma in Business-Improvement Techniques • Leading Effective Teams

  7. JIP Quals • Certificate in First Line Management • Certificate in Process Technology (current NQF qual, QCF replacement in development) • Award in Controlling Resource Efficiency (Energy) - NEW QUAL • Award in Controlling Resource Efficiency (Waste Minimisation) - NEW QUAL • Award in Controlling Resource Efficiency (Water) - NEW QUAL • Award in Controlling Resource Efficiency (Transport) - NEW QUAL • Award in Managing Resource Efficiency (Energy) - NEW QUAL (Previously 'Promoting') • Award in Managing Resource Efficiency (Waste Minimisation) - NEW QUAL (Previously 'Promoting') • Award in Managing Resource Efficiency (Water) - NEW QUAL (Previously 'Promoting') • Award in Managing Resource Efficiency (Transport) - NEW QUAL (Previously 'Promoting') • BTEC HNC Diploma in Mechanical Engineering • BTEC HNC Diploma in Electrical Engineering • ILM Diploma in Management

  8. Applying Workplace Organisation Techniques • Applying Continuous Improvement Techniques (Kaizen) • Developing Visual Management Systems • Creating Flexible Production and Manpower Systems • Carrying Out Problem Solving Activities • Analyzing and Selecting Parts for Improvement • Applying Lead Time Analysis • Carrying Out Value Stream Mapping (VSM) • Applying Set-Up Reduction Techniques • Applying Total Productive Maintenance (TPM) • Applying Flow Process Analysis • Applying Policy Deployment (Hoshin Kanri, quality operating systems, business plan deployment) • Applying Value Management (Value Engineering and Value Analysis) • Creating Standard Operating Procedures (SOP) • Applying Six Sigma Methodology to a Project • Carrying Out Six Sigma Process Mapping • Applying Basic Statistical Analysis • Applying Failure Modes and Effects Analysis • Applying Mistake/Error Proofing (Pokka Yoke) • Carrying Out Statistical Process Control (SPC) Procedures • Applying Six Sigma Metrics to a Project • Producing a Characteristic Selection Matrix • Carrying Out Measurement Systems Analysis (MSA) • Carrying Out Capability Studies • Producing Multi-Variance Charts • Applying Hypothesis Testing

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