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Update on Skills Assurance Strategies and Qualifications in Process Industries (June 2011)

The NSAPI Board Meeting on June 22, 2011, discussed the latest advancements in Skills Assurance within the Process Industries sector. The meeting highlighted key account activities, secured contracts amounting to £58k, and 13 pending sales orders valued at approximately £114k. New qualifications for employees were proposed, including certificates in Chemical Operations and Business Awareness, alongside updates on the Wales and Scotland Employer Networks. Topics like resource efficiency and industry needs were also explored, reinforcing the importance of continued development in technical skills for the sector.

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Update on Skills Assurance Strategies and Qualifications in Process Industries (June 2011)

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  1. NSAPI BOARD MEETING 22nd June 2011 PROCESS INDUSTRIES Supported by:

  2. National Skills Academy • New structure within the Academy • Skills Assurance - Extended Offering • Passport update/availability • Foundation Degrees and availability • Higher Level Technician – is it something all sectors might be interested in?

  3. Key Account ActivityProcess Only • Contracts Secured to date: Value of £58k • Sales orders submitted – not signed: 13 – value circa £114k (success potential 50+%) • In addition Skills Assurance proposals with expected worth of £131k submitted to employers Additional income: • 3 Passport £750 each • Referral Income circa £3.5k (Plus potential of £14k from Kent University) Other Activity: • Astra Zeneca “return” • Croda success

  4. Key Account Activity Other Activity: • Astra Zeneca “return” • Croda success • Bio Science update • Downstream update • ILM Projects • Wales Employer network • Scotland Employer network

  5. Downstream Business Plan - update Actions to date: • Tested employer understanding of The Academy • Confirmed respective roles of Cogent and Academy • Looking at options for and opportunities with Terminals and Bulk Storage sites • Actively working on developing a group of Accredited Providers specifically for Downstream activity

  6. JIP Quals • Yr 2 qual - Certificate in Chemical and Pharmaceutical Based Process Operations • Yr 2 qual - Level 3 Award in Business Awareness (VRQ) • Yr 2 qual - Level 3 Award in Managing Operations (VRQ) • Yr 2 qual - Diploma in Downstream Field Operations • Yr 2 qual - Laboratory and Associated Technical Activities • Diploma in Operations and Technical Support in the Process Industries • NVQ Diploma in Process Engineering Maintenance • Diploma in Jetty Operations • Diploma in Downstream Control Room Operations • Diploma in Polymer/Polymer Composite Operations • NVQ Diploma in Business Improvement Techniques • NVQ Diploma in Business-Improvement Techniques • Leading Effective Teams

  7. JIP Quals • Certificate in First Line Management • Certificate in Process Technology (current NQF qual, QCF replacement in development) • Award in Controlling Resource Efficiency (Energy) - NEW QUAL • Award in Controlling Resource Efficiency (Waste Minimisation) - NEW QUAL • Award in Controlling Resource Efficiency (Water) - NEW QUAL • Award in Controlling Resource Efficiency (Transport) - NEW QUAL • Award in Managing Resource Efficiency (Energy) - NEW QUAL (Previously 'Promoting') • Award in Managing Resource Efficiency (Waste Minimisation) - NEW QUAL (Previously 'Promoting') • Award in Managing Resource Efficiency (Water) - NEW QUAL (Previously 'Promoting') • Award in Managing Resource Efficiency (Transport) - NEW QUAL (Previously 'Promoting') • BTEC HNC Diploma in Mechanical Engineering • BTEC HNC Diploma in Electrical Engineering • ILM Diploma in Management

  8. Applying Workplace Organisation Techniques • Applying Continuous Improvement Techniques (Kaizen) • Developing Visual Management Systems • Creating Flexible Production and Manpower Systems • Carrying Out Problem Solving Activities • Analyzing and Selecting Parts for Improvement • Applying Lead Time Analysis • Carrying Out Value Stream Mapping (VSM) • Applying Set-Up Reduction Techniques • Applying Total Productive Maintenance (TPM) • Applying Flow Process Analysis • Applying Policy Deployment (Hoshin Kanri, quality operating systems, business plan deployment) • Applying Value Management (Value Engineering and Value Analysis) • Creating Standard Operating Procedures (SOP) • Applying Six Sigma Methodology to a Project • Carrying Out Six Sigma Process Mapping • Applying Basic Statistical Analysis • Applying Failure Modes and Effects Analysis • Applying Mistake/Error Proofing (Pokka Yoke) • Carrying Out Statistical Process Control (SPC) Procedures • Applying Six Sigma Metrics to a Project • Producing a Characteristic Selection Matrix • Carrying Out Measurement Systems Analysis (MSA) • Carrying Out Capability Studies • Producing Multi-Variance Charts • Applying Hypothesis Testing

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