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September 27, 2010

September 27, 2010. QAD Enterprise Asset Management. As much as 50% of capital investment is new equipment is made to compensate for the underperformance of existing assets. Project Accounting and Controls Plant / Equipment Maintenance MRO Inventory and Purchasing.

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September 27, 2010

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  1. September 27, 2010 QAD Enterprise Asset Management

  2. As much as 50% of capital investment is new equipment is made to compensate for the underperformance of existing assets • Project Accounting and Controls • Plant / Equipment Maintenance • MRO Inventory and Purchasing Asset Management’s Importance

  3. QAD Enterprise Asset Management Customer Planning and Scheduling Manufacturing Plant FAB005 Plant Operations Plant Operations LA001 Shipping FAB005 Heat Treat Supplier Plant Operations Role

  4. Many Manufacturing Companies have not integrated Plant Operations into their Production Business Processes Production Planning & Scheduling Shipping & Receiving Plant Operations Engineering Services Manufacturing Process Sales & Order Entry Direct Materials Quality Assurance ProductionOperators The Challenge

  5. Align Plant Operations with Product Goals and Objectives Production Planning & Scheduling Shipping & Receiving Plant Operations Engineering Services Manufacturing Process Sales & Order Entry Direct Materials Quality Assurance ProductionOperators The Goal

  6. QAD Enterprise Asset Management • Project Accounting and Controls • Spreadsheets, labor intensive and time consuming • Information out of date and inaccurate • Timely and accurate invoices associated with customer funded projects • Plant and Equipment Maintenance • Poor equipment reliability results in 15%+ lost production • 80%+ reactive maintenance • 55% average Overall Equipment Effectiveness (OEE) • MRO Inventory and Purchasing • 30% of MRO inventory is obsolete • 25% of purchases are incorrect or unnecessary • Expensive spare parts are not effectively shared between plants Plant Operation’s Challenges

  7. QAD Enterprise Asset Management QAD BI March 2011 QAD EAM Components

  8. QAD Enterprise Asset Management • On-time delivery • Move assets into production sooner, which enables equipment to start generating revenue • Within budget • Provide engineers with better visibility of project spending • QAD EAM provides extensive spending controls through software • What’s New? • Manage Customer Funded Projects Business Drivers: Project Accounting

  9. QAD Enterprise Asset Management • Maximize equipment utilization • Downtime causes lost production and missed shipment dates • Supports preventive maintenance that improves equipment reliability • Improve quality • Efficient equipment produce higher quality products • Labor utilization • Labor is largest component of fixed maintenance cost • Make maintenance personnel more productive • What’s New? • Completely redesigned UI Business Drivers: Plant Maintenance

  10. QAD Enterprise Asset Management • Support production • Ensures critical spare parts are on hand • Improve purchasing efficiency and control • Source spare parts quickly at the lowest cost • Eliminate unnecessary purchases • Lower MRO inventory investment • Right sizing inventory • Minimizing MRO investment • What’s New? • New Reporting Solution Business Drivers: Inventory & Purchasing

  11. QAD Enterprise Asset Management • September 2010 • EAM v12.2 GA for QAD 2009 EE – 2010.1 EE • December 2010 • EAM v12.2.1 Begin accepting Early Adopters for QAD 2007 SE – 2010 SE • March 2011 • EAM v12.3 GA for both EE and SE versions QAD EAM Release Status

  12. QAD Enterprise Asset Management Questions Bo Haglerbgh@qad.com R&D Kate Fenellokhf@qad.com Product Manger Nancy Majurennm@qad.com Field Readiness

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