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When it comes to maintaining a contamination-free environment in pharmaceutical, biotech, healthcare, or electronic manufacturing facilities, the quality and specification of Clean Room Wall Panels play a critical role. These panels not only form the structural boundary of the cleanroom but also contribute significantly to insulation, durability, and hygiene standards.<br>
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Clean Room Wall Panels: Key Specifications for High-Performance Contamination Control
INTRODUCTION • When it comes to maintaining a contamination-free environment in pharmaceutical, biotech, healthcare, or electronic manufacturing facilities, the quality and specification ofClean Room Wall Panels play a critical role. These panels not only form the structural boundary of the cleanroom but also contribute significantly to insulation, durability, and hygiene standards.
Why Clean Room Wall Panels Matter • Clean room wall panels are specifically engineered to meet stringent cleanroom requirements. They ensure air-tight construction, minimize particle accumulation, and resist microbial growth, all while providing mechanical strength and ease of maintenance.
Key Features of Clean Room Wall Panels 1. Outer Skin Options • Clean Room Wall Panels come with multiple skin material combinations to suit different environmental and application needs: • PCGI / PCGI (GPSP) • PPGI / PPGI • SS / SS These options allow for tailored solutions depending on the environmental and regulatory requirements of your cleanroom. 2. Structural Framework • The core structural support of the panels is made from Galvanized Iron (GI), providing durability and corrosion resistance, which is vital in controlled environments.
3. Sheet & Coating Thickness • Sheet thickness : options include 0.5 mm, 0.6 mm, and 0.8 mm, catering to varying strength and durability requirements. • Powder Coating Thickness: 60–80 microns. • Pre-Coating Thickness: 30–35 microns. These thicknesses ensure long-term resistance to wear and maintain surface integrity even with frequent cleaning. 4. Insulation Options Depending on the cleanroom's thermal and acoustic requirements, you can choose from: • PUF (Polyurethane Foam): Density 40±2 kg/m³ • PIR (Polyisocyanurate): Density 48±2 kg/m³ Rockwool: Densities of 96 kg/m³ and 144 kg/m³ Each insulation type offers unique advantages in terms of fire resistance, thermal performance, and structural rigidity.
5. Sealing and Joints To maintain air-tight integrity, food-grade silicone sealant is applied on both sides of the panels. Joints are tightly controlled, with gaps not exceeding 4 mm, ensuring minimal particle infiltration. 6. Custom Dimensions • Width: Typically 1200 mm, with customization available based on specific room layout requirements. • Height: As per design layout • Panel Thickness Options: 35 mm, 50 mm, 80 mm, and 100 mm This customization ensures optimal fit and efficiency in various room configurations.
7. Support and Installation Panels are self-supported with interconnecting profiles and mounted on powder-coated base runners, enabling quick installation and structural stability. 8. Color and Finish Standard panel color is RAL 9002, but other options are available from the full RAL color chart to meet aesthetic or compliance requirements. 9. Panel Types You can choose between: • Progressive panels for sequential installation • Non-progressive panels for greater flexibility in maintenance or modification
Conclusion • Choosing the right Clean Room Wall Panels is essential for ensuring regulatory compliance, long-term durability, and ease of maintenance in controlled environments. With a wide array of options in skin materials, insulation types, dimensions, and finishes, these panels offer unmatched adaptability and performance for any cleanroom setup. • If you're planning to upgrade or build a new cleanroom, make sure your wall panel solution aligns with the latest specifications and best practices for cross-contamination control.