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Context

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Context

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  1. Context • What are the printing substrates? • Materials frequently used on signage market, their properties and applications. • Materials leading brands. • Substrates for Superjet. Confidential

  2. What This Presentation Gives You • Knowledge about materials used by our customers. • Knowledge about customer applications and why they use a specific material for certain applications. • In the bottom line: better communication with customers, understanding their needs and problems. Confidential

  3. Introduction • Substrates with paper liner (top cover) • Corrugated (fluted) carton • Compressed carton • Foam board • Plastic substrates • Polycarbonate • Foam PVC • Acrylic • Polypropylene • Aluminum Composite Materials • Polystyrene Confidential

  4. Carton • What is liner? Types of liner. • What is flute? • Most popular flutes for FB6700 (E, B, C, EB, BC). Thickness depends on flute type. • Compressed (non fluted) cartons. Confidential

  5. Examples Confidential

  6. Main Features of Carton • Cheap • Easy to fabricate and mount • Light weight Confidential

  7. Main Applications of Carton • Packaging • POP • Trade show booths, 3 dimensional shapes • Displays • Exhibits • Presentations • Models and prototypes • Signs • Theater pops • Window displays Confidential

  8. Foam Board • Foam board consists of polystyrene/polyurethane foam bonded between various high quality papers. • It is available in a wide range of sheets size and thickness. Confidential

  9. Examples Made from Kapa Block Confidential

  10. Main Features of Foam Board • Easy to fabricate and mount • Light weight Confidential

  11. Main Applications of Foam Board • Picture framing and mounting • POP • Displays • Exhibits • Presentations • Models and prototypes • Signs • Theater pops • Window displays • Trade show booths, 3 dimensional shapes Confidential

  12. Plastics In the Beginning • The first product called Celluloid was created as the first commercial plastic. (1868) • The first photographic film was Celluloid (1882). • In the 1920’s, the big progress in development took place with the introduction of Vinyl and Nylon. Confidential

  13. Polycarbonate • Polycarbonate sheets are as transparent as glass, but 200 times stronger while weighing 50% less. They provide the answer to virtually every covering and glazing application. Confidential

  14. Examples Confidential

  15. Examples (cont.) Confidential

  16. Multi Wall Polycarbonate • Multi wall polycarbonate sheets combine the superior characteristics of polycarbonate with the advantages offered by multi-wall design. This yields a light, strong, insulating, and attractive sheet for varied roofing, cladding, glazing, and other applications. Confidential

  17. Examples Confidential

  18. Examples (cont.) Confidential

  19. Examples (cont.) Confidential

  20. Main Applications • Safety glazing • Protective shields • Bus stops and telephone booths • Roofs for building • Stadium roofing • Skylights • Transparent sound absorbing barriers for highways • Street advertisement lighting boxes • Can be transparent or opaque Confidential

  21. Foamed PVC • Foamed PVC sheets are ideal for indoor and outdoor use in advertising, construction, and industry. PALIGHT sheets feature lightweight, durable, and versatile surfaces, which can be painted, printed, laminated, embossed, engraved, or milled. Confidential

  22. Examples Confidential

  23. Examples (cont.) Confidential

  24. Examples (cont.) Confidential

  25. Examples (cont.) Confidential

  26. Main Features of Foamed PVC • Half the weight of rigid PVC • Same thickness at lower cost • Good mechanical properties • Easily worked with conventional tools • Low water absorption • High chemical resistance Confidential

  27. Main Applications of Foamed PVC • Advertising – signs, displays, and exhibition boards. • Construction – models, interior decoration.Air conditioning ducts, etc. • Industry- control cabinets and panels, structures for corrosive environments, etc. Confidential

  28. Acrylic Materials • Came to the market in 1936. • Acrylic is an extruded high quality acrylic sheet. Acrylic is more transparent than glass. Its inherent UV resistance makes it ideal for outdoor applications. Acrylic sheet can easily be formed, shaped, sawed, routed, and drilled. Confidential

  29. Examples Confidential

  30. Examples (cont.) Confidential

  31. Main Features of Acrylic • Transparent – above 90% light transmission • Inherently UV resistant • Stronger than glass • Light weight • Easily formed and fabricated • Easy to mount • Good chemical resistance • Good thermal insulation Confidential

  32. Main Applications of Acrylic • Glazing • Signs • Light fixtures • P.O.P. displays • Fabrications • Thermoforming Confidential

  33. Polypropylene • Corrugated twin-wall sheets, made from a polypropylene copolymer resin • Lightweight • Strong • Durable material Confidential

  34. Examples Confidential

  35. Examples (cont.) Confidential

  36. Main Features of Polypropylene • Durable and long-lasting, yet flexible • FDA approved material for the food industry • Flame retardant • Resistant to water and dampness Confidential

  37. Main Applications of Polypropylene • Retail, real estate, yard signs • P.O.P. Displays • Trade displays • Greenhouses • Mail boxes • Toys • Packaging for food • Decorator panels • Awnings Confidential

  38. ACM (Aluminum Composite Materials) • This is a lightweight but rigid and durable aluminum composite material (ACM) — two strong sheets of .012" aluminum bonded to a thermoplastic core. • The surface is coated with polyester. • This weather-resistant material is ideal for a wide range of signage and exhibit/display applications. Confidential

  39. Examples Confidential

  40. Examples (cont.) Confidential

  41. Examples (cont.) Confidential

  42. Main Features of ACM • Easy to fabricate and install • Versatile, complementary designs • Durable, rigid material • High weight to strength ratio Confidential

  43. Main Applications of ACM • Interior and exterior signage • Exhibit/display • Point-of-purchase displays • Awnings • Store fixture applications Confidential

  44. Main Applications of Polystyrene • Insulation • ID cards • Decals • Signage Confidential

  45. Polystyrene (ABS) • ABS is an amorphous resin. It is manufactured by combining three different compounds: acrylonitrile, butadiene, and styrene. • There are different grades for injection molding, extrusion, blow molding , foam molding, and thermoforming. Confidential

  46. Examples Confidential

  47. Examples (cont.) Confidential

  48. Main Features of Polystyrene • Good tensile strength • Dimensional stability • Surface hardness • Rigidity • Heat, chemical, and abrasive resistance • Good impact strength Confidential