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Customer Example 1

Customer Example 1. Eka Expancel. Produce expandable microspheres used in other products, like auto & boat filler and PVC soles for footwear. Background. Need to add features to ERP and MES solution (Plant Applications and iFix) Detailed schedule with finite capacity

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Customer Example 1

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  1. Customer Example 1 Eka Expancel • Produce expandable microspheres used in other products, like auto & boat filler and PVC soles for footwear

  2. Background • Need to add features to ERP and MES solution (Plant Applications and iFix) • Detailed schedule with finite capacity • Keep it simple in SAP – deal with the details in Scheduler • System for daily planner and the supervisors • Provide overview of future production for production personnel including lab • Schedule in a closed loop with actual shop floor progress from MES

  3. Proficy Scheduler Benefits/Features: • Better Capacity Overview & Throughput of 3 production areas • Avoid bottleneck situations in shared equipment and tanks by simulating inventory levels • Pegging Link allocates output material from one area to the following process to ensure have components to build product • Schedule reflects shop floor progress, so able to adjust schedule & meet delivery

  4. Customer Example 2 Knudsen Plast With Scheduler 4.1, we can deliver the most powerful solution for injection molding’s specific requirements.

  5. Background (typical for this industry) • Expensive equipment investment • Machines • Molds are expensive to manufacture • Expensive raw material • Time-consuming change overs • Simple production routing, but complex scheduling constraints • MTO or MTS

  6. Proficy Scheduler Benefits/Features: • Saves valuable time for scheduling and production management by coordinating required resources • Injection moulding machines • Molds / tools • Operators • Tool preparation prior to setup • Tool setup on machines • Material preparation prior to processing • Post processing of produced goods • Handles complex constraints so deliver on time • Which tools for which machine • Cycle time depending on machine and product • Capacity and availability of machines and people • Schedules production orders, plus trial orders & maintenance

  7. System architecture Clients in Slovakian language Clients in Danish language Planner clients Viewer clients Planner clients Viewer clients Clients running local or via Citrix x6 x3 x2 x3 Knudsen Plast LAN Orders and progress ROB-EX server AX ERP server Wide-screen Multi user server Live production schedule in production area AX DB DK SK Database level integration (MSSQL) Denmark Slovakia

  8. Algist Bruggeman Located in Belgium Leading manufacturer of baker's yeast since 1949 • Produces • Block, bulk and cream yeasts for fresh bakery products • Packaging varies from 42 grams to 1000 liters

  9. Algist Bruggeman • Demanding production scheduling challenge • 100 different end products, numerous intermediates • 40 production tanks • Large number of batches and CIP • Demand driven schedule with dynamic changes • Need to handle growing complexity • Inflexible, time consuming and erroneous manual scheduling process due to complexity

  10. Proficy Scheduler • Features and Benefits • 12 users collaborating in one solution • Integrated with ERP • Paperwork eliminated and planning time reduced to 50% • Accurate and valid schedules • Planners able to handle increasing complexity (more end products and batches).

  11. Novozymes Sites in China and Denmark Biotech company with focus on enzyme production for world market Produces • Bulk industrial enzymes for agriculture, bioenergy, biopharma, food and beverages, household care, leather, pulp and paper, textiles, and wastewater solutions.

  12. Novozymes • Demanding production scheduling challenge • Lack of detail on ERP level • Variation due to biological product • Demand variation • Mix of production and trial batches • On time delivery • Maximize asset utilization • Change overs, CIP • Minimize WIP

  13. Proficy Scheduler • Features and Benefits • Planners, supervisors, chemists and operators online sharing same schedule • Integrated with SAP • Visibility • Less slack as well as spotting bottlenecks in advance means better utilization • Flexibility in schedule • Adapt on the fly to variation • Lead time reduced 40%

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