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SIRIUS Safety Controls

SIRIUS Safety Controls. SIRIUS Safety Controls. SIRIUS E-STOP devices SIRIUS Interlock switches SIRIUS Hinge switches SIRIUS Cable Pull Switches SIRIUS Magnet Switches SIRIUS Two-Hand Controls. Popular designs for E-STOP circuits and machine guarding

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SIRIUS Safety Controls

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  1. SIRIUS Safety Controls

  2. SIRIUS Safety Controls SIRIUS E-STOP devices SIRIUS Interlock switchesSIRIUS Hinge switchesSIRIUS Cable Pull Switches SIRIUS Magnet Switches SIRIUS Two-Hand Controls • Popular designs for E-STOP circuits and machine guarding • Door guarding applications - Interlock with separate actuator - Interlock with Solenoid locking / unlocking - by non contact (Magnetic coded) • Two Hand Controls stations • SIRIUS Safety Control product range is applicable for applications Cat. 1 to Cat. 4 (EN954-1) • Safety Controls should always be used in conjunction with a Safety Relay or other safety rated modules such as ET200S / M / Eco distributed I/O or S7 Failsafe PLC’s

  3. Class 52 4X Corrosion Resistant Class 52 NEMA 4X Corrosion Resistant E-Stops

  4. Class 52 4X Corrosion Resistant • Epoxy coated devices for • caustic and corrosive • environments. • Self-protected against the ravages of industry’s harshest environments. • Heavy duty die cast parts shielded with epoxy coatings. • Perform reliably year-in and year-out under corrosive and caustic conditions.

  5. 3SB3 E-Stops 32mm 40mm 60mm Project: • E-Stop operator with 32 40 and 60 mm heads • Plastic and metal versions 32mm Metal= 3SB3500-1FA20 Plastic=3SB3000-1FA20 • 40mm Metal= 3SB3500-1HA20 • Plastic=3SB3000-1HA20 60mm Metal=3SB3500-1AA20 Plastic=3SB3000-1AA20 Status: • Available in stock

  6. New 3SB3 40MM E-Stop with Flat Head NEW This new e-stop has a flat mushroom head shape that many of our customers are familiar with and is similar to our push-pull operators. It is currently only available in plastic and it does carry the EN 418 rating 3SB3000-1XA20

  7. Emergency Stop: Safety guaranteed SIGNUM 3SB3 AS-Interface (ASIsafe) • High level of safety with emergency stop pilot devices • Mechanical latching function acc. to EN 418 • Positive opening of NC elements • Twist-to-release feature • Also available with safety key lock • Ergonomically shaped • TÜV listed

  8. SIRIUS 3SE2 3SE3 Safety Limit and Interlock Switches 3SE2120 3SE2100 3SE2230 3SE2200 3SE37 3SE28 3SE224 3SE2120 Product Overview 3SE2 / 3SE3 Safety Limit and Interlock Switches Safety Controls

  9. SIRIUS Position Switches Suitable for Safety applications* • NC- contacts with direct opening action, acc. IEC 947-5-1 • For use up to category 4 acc. EN954-1 when used with redundancy (i.e. two switches per door) • Economical, electronic compatible, electrically isolated moveable double contacts • High contact reliabillity even with low voltages and currents, e.g. 5V DC / 1mA • Ambient temperature from -35° to +85°C • High mechanical endurance, 30 million make-break operations • Actuator versions for all kinds of application • High degree of protection IP 67 • Available in AS-Interface connection Metal Versions Plastic Versions * Only when direct opening contacts are used. See the symbol * Use of adjustable length and rod type actuators are not allowed in safety applications

  10. Most Popular Interlock Switches • For use in door interlock (safety) circuits according to EN1088, up to cat. 4 • Positive opening action contacts according to IEC 60947-5-1-3 • Either 4 or 5 directions for actuator approach on most models • 1 to 3 switching contacts • Standard, Lateral and radius actuators • Housing widths of 31, 40 and 52mm. • Metal or Plastic housings with IP65 / IP67 • Some versions with M12 connector • Up to 30 Million mechanical switching operations • Ideal for use in hard-wired, ASIsafe or PROFIsafe distributed networks and SIMATIC F-PLC systems

  11. SIRIUS Interlock Switches with Seperate Actuator

  12. SIRIUS Interlock Switches with Seperate Actuator

  13. Plastic Enclosure3SE37 Metal Enclosure3SE28 SIRIUS Interlock Switches with Seperate ActuatorSolenoid locking or unlocking • For use in safety circuits according to EN1088, up to cat. 4 • Safety door locking / unlocking on machine tools with speed monitors • Solenoid locking or unlocking versions • 270 / 450lbs locking force • Either 4 or 5 directions of approach • 2 or 4 switching contacts • Standard, lateral and radius actuators • Available with AS-Interface adaptors for connection to ASIsafe networks

  14. SIRIUS Interlock Switches with Seperate ActuatorSolenoid locking or unlocking

  15. Actuator‘s for Solenoid locking or unlocking units For 3SE283 / 84 versions For 3SE375 / 76 and 3SE385 / 86 versions

  16. SIRIUS Interlock Switches with Seperate ActuatorSolenoid locking or unlocking

  17. Positive Mode Mounting for Interlock’s Incorrect Method Closed Open

  18. Positive Mode Mounting for Interlock’s Correct Method Actuator is forced open by the External force of the sliding door Closed Open

  19. SIRIUS Safety Hinge Switches • Sleek low profile and compact design • Used for perimeter protection on guard doors • Tamper resistant • Positive opening action Normally Closed contacts • IP65 and IP66 enclosures

  20. SIRIUS Safety Hinge Switches • Advantages • Mounting options: - with integrated hinge - on hinge axis - on hinged flaps • Very small angles to switching point - 4o or 8o to open slow action contacts - 5° or 15o to open snap action contacts • Applications • monitoring hinged doors • up to category 4 acc. EN954-1

  21. SIRIUS Hinge Switch Applications

  22. SIRIUS 3SE7 Cable Pull Switches • Plastic and metal enclosures • Rope lengths up to 165’ with pretension • Rope Lengths up to 400’ without pretension • Two direction units with rope lengths of up to 165’ each direction (330’ total span) • Can be used as a safety switch for conveyor systems or production lines, or as a signaling switch (without latching) • Switches with 24VDC and 120VAC LED indicators • Available with AS-Interface adaptors for connection to ASIsafe networks New model Integrated E-Stop Competes against AB Life Line 4

  23. SIRIUS Rope-Pull Switch application

  24. LifeLine 4 vs. 3SE7141 3SE7141 LifeLine 4

  25. Safety Magnet Switches • Advantages: • System comprising of a magnet and switching element • 3 different versions, IP67 rated • AC or DC voltage • Ideal for connection to safety networks and Safety PLC‘s • Single channel or Six channel evaluation units for cat. 3 or cat. 4 applications

  26. Safety Magnet Switches

  27. New Multi-Magnetic Switch Relay3SE6806-2CD00 • Up to 6 sensors can be connected • 24V DC operating voltage • For 1NC/1NO magnetic switch types • 6 PLC signal outputs, each 20 mA for individual door annunciation • 2 enabling circuits, relay output • Cat. 3 according to EN 954-1 • UL / CSA approval

  28. Safety Magnet Switches 3SE6Switching Ranges

  29. Safety Magnet Switches 3SE6Application as door switch

  30. Two Hand Control Systems • Compliant with DIN 24980 (EN 574) • Console is rated at IP65 • Applicable to Category 4 according to EN 954-1 • 4 or 8 control devices can be additionally mounted at the center of the operation console • Plastic or die-cast aluminum housing • Console mounting on stand or directly at the machine

  31. Two Hand Control SystemsConnection possibilities

  32. Two Hand Control Systems • Two Hand control systems, when used as the primary means of personnel safeguarding shall: • Be designed to prevent accidental or unintentional operation • Have the individual operator’s hand controls arranged such that both hands must be used, and both circuits must be activated within 500ms to initiate / cycle the machine. • Requires individual hand controllers for each operator when multiple operators exist

  33. ASIsafe and Profisafe Safety Networks Safety on a bus network saves overall costs!!

  34. ASIsafe and Profisafe Safety Networks SIMPLIFIED SAFETY • Safety networks provide savings at OEM’s and End Users: • Considerable wiring reduction • Labor savings • Increased diagnostics of safety components • Simpler maintenance • Increase machine availability • Higher production output • SIRIUS Safety Controls are ideal for: • Connection to safety networks • Pull through on your automation sale

  35. AS-Interface Distributed Configuration Safety at Work Standard PLC andstandard master Safety monitor Safe emergency stop button Safe module Standard module Safe light grid AS-i power unit Safe position switch Safe light barrier Standardmodule

  36. AS-Interface Distributed Configuration Safety at Work Standard PLC andstandard master Safety monitor Safe emergency stop button Safe module Standard module Safe light grid AS-i power unit Safe position switch Safe light barrier Standardmodule

  37. AS-Interface Distributed Configuration Safety at Work Gateway toAS-Interface Safety monitor Safe emergency stop button Safe module Standard module Safe light grid AS-i power unit Safe position switch Safe light barrier Standardmodule

  38. E-Stop Switches Interlock Switches Safety Controls for Safety Networks (ASIsafe) Limit Switches Rope Pull Switches Refer to the Controls Catalog or the IKPI Catalog for additional units or contact product marketing for the latest offering

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