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26 April 2011

NPD – Project Timing. 26 April 2011. 1. Rotary Tooling Timing.

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26 April 2011

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  1. NPD – Project Timing 26 April 2011 1

  2. Rotary Tooling Timing 250 mm - 3 sets now identified for Keystone field test Need to do testing to determine shapes Timing TBD?... 1000 mm TBD – based on where it is going 3 Parts Drum Est. 12 wk lead time (1st part) Knockouts Inner Platen Plan 6/1 kickoff for 9/1 delivery

  3. The following lists the steps and estimated completion dates 1. Purchase material:  complete 2. Programming:  50% complete 3. Tooling: Complete less the line boring bar 4. Nomura boring mill:                                3/3 Center Bore 5. Leblond lathe                                           3/5          Rough OD 6. Niigata                                                   3/9         Rough Facing / Boring Bore Steps inside 7. 6va MCVA Gantry                                    3/23       Rough outside mill work (updating wiring) 8. Niigata                                                   4/18       Finish inside boring 9. Nomura                                                  4/27       Center Bore – final line bar inside boring 10 .Leblond                                                  5/4           True up OD 11. 6va  MCVA Gantry                                     5/9       Finish outside milling  12. OD Grinding                                             5/16        Outside Shop - Grinding 13. 6va   MCVA Gandry                               5/20        Final vacuum pocket manufacture 14. Plating                                                  5/23       Send to Chrome Plating 15. Plating                                                  5/30       Review at Walco 16. Ship to Provisur Technologies                5/31 Mandrel Timing

  4. Hopper Timing Pre-Machine Parts back from Walco 4/19 Assemble Hoppers at Ace 4/20 – 4/28 Ship Hoppers back to Walco 4/29 Machine Hoppers at Walco 4/30-5/10 Ship Hoppers back to Ace 5/11 Final shot blasting at Ace 5/12-5/23 Hopper 1 to Provisur 5/24 Hopper 2 to Provisur 6/1 Hopper 3 to Provisur 6/8 Rotary/Accumax Hopper Timing

  5. 1000 mm Rotary Former Unit #2 / Material Lead Time250mm 1045 Steel1000mm Unit #1 Rolloy Unit #2 To use a 1045 Bar Est – 1045 approx $4K cheaper than Rolloy ($10K vs $14K) Long Lead Time Item - Mandrel Raw Material 16 – 20 Weeks Machining 10 Weeks Need to work to improveIf… Unit #2 Build 2/15/2012 - Rolloy Material Kickoff 5/1 would have been needed Unit #3 Build 5/15/2012 - Rolloy/1045 Material Kickoff 8/1 neededNeed to finalize build plan & Mandrel Material Decision Engineering looking at alternative materials Using Rolloy now.. Now considering stainless or 1045 HR once design finalized

  6. Project: Accumax500 – Original Timing – 3/1/2011 Quantity per year – 10 Units Prototype Timing (Units #1 & #2 / one Poultry & one Red Meat) 3/4 Frame Print Complete (Ace 5 wks LT – with no timing contingency) 3/8 Hopper Prints Complete (LT TBD – not yet quoted) 3/8 Milestone - Prints Complete 3/8-3/10 Prototype Part P.O.’s Kickoff 4/30 Unit #1 Parts Received – Frame Etc 5/16 Unit #1 Hopper Received 5/1-6/13 Unit #1 Mokena Machine Build and Test (4 weeks) 6/13 Milestone – Unit #1 Prototype Machine Build complete 5/15 Unit #2 Parts Received – Frame Etc. 5/30 Unit #2 Hopper Received 6/13 Unit #2 Mokena Machine Build and Test (6 weeks) 7/31 Milestone – Unit #2 Prototype Machine Build Complete 6/13 – 9/30 Customer trials (12 weeks) 10/1 Milestone – Machine Certified as Production Released

  7. Project: Accumax500 – Revised 3/31/2011 Quantity per year – 10 Units Prototype Timing (Units #1 & #2 / one Poultry & one Red Meat) 3/4 Prints released 3/31 Shaft Feed Screw Print Released 4/8 Pump box Print Release & 8 Misc Parts 5/13 Unit #1 Parts Received – Frame Etc 5/16 Unit #1 Hopper Received 5/27 Unit #1 Pump Box Receipt / Misc Parts (7 Wks) 6/1- 7/15 Unit #1 Mokena Machine Build and Test (6 weeks) 7/15 Milestone – Unit #1 Prototype Machine Build complete - Poultry 6/15 Unit #2 Parts Received – Frame Etc. 6/15 Unit #2 Hopper Received 7/1 Unit #2 Pump Box Received 7/15-8/1 Unit #2 Mokena Machine Build and Test (6 weeks) 9/1 Milestone – Unit #2 Prototype Machine Build Complete – Red Meat 7/15 – 10/15 Customer trials (12 weeks) 10/15 Milestone – Machine Certified as Production Released Note – 3 More units expected to be sold in 2011

  8. Project: Accumax500 – Revised Timing 4/25/2011 Quantity per year – 10 Units Prototype Timing (Units #1 & #2 / one Poultry & one Red Meat) 3/4 Frame / Hopper Prints released 3/31 Shaft Feed Screw Print Released 4/17 Pump box Print Release & 8 Misc Parts 4/27 Top Mounting Plate Due 5/6 Outside Conveyor Due 5/13 Unit #1 Parts Received – Frame Etc 5/16 Unit #1 Hopper Received 5/31 Unit #1 Pump Box Receipt / Misc Parts (6 Wks) 6/1- 6/30 Unit #1 Mokena Machine Build and Test (4 weeks) 6/30 Milestone – Unit #1 Prototype Machine Build complete - Poultry 6/15 Unit #2 Parts Received – Frame Etc. 6/15 Unit #2 Hopper Received 7/1 Unit #2 Pump Box Received – to work to improve 7/1-8/15 Unit #2 Mokena Machine Build and Test (6 weeks) 8/15 Milestone – Unit #2 Prototype Machine Build Complete – Red Meat 7/15 – 10/15 Customer trials (12 weeks) 10/15 Milestone – Machine Certified as Production Released Note – 3 More units expected to be sold in 2011

  9. Hopper Timing Pre-Machine Parts back from Walco 4/19 Assemble Hoppers at Ace 4/20–4/28 Ship Hoppers back to Walco 4/29 Machine Hoppers at Walco 4/30-5/10 Ship Hoppers back to Ace 5/11 Final shot blasting at Ace 5/12-5/23 Hopper 1 to Provisur 5/24 Hopper 2 to Provisur 6/1 Hopper 3 to Provisur 6/8 Frame Timing (2 Units) Machine Mounting Fixtures at Walco 3/15-4/7 Ship machine parts to Ace 4/8 Form / weld Frames at Ace 4/8 – 4/24 Send Frames to Walco 4/25 Machine Frames at Walco 4/26-5/5 Send Frames to Ace 5/6 Final Frame work / Sand blast 5/7-5/13 Receive Frame #1 at Provisur 5/13 Receive Frame #2 at Provisur 6/15 Accumax Parts Timing

  10. Project: “Piston Pump Project” Quantity per year – 8 Units 3/30 Project Kick’ed off 3/31 Design Review with Eng/Sourcing 4/4 Material being ordered (timing TBD) Key Parts Top plate - Rolloy Bottom plate - Rolloy Sides - Rolloy Valve - Rolloy L & R Front Plates - Rolloy Pump Outlet – SS 304 Valve Bearing T & B (Now Performoloy) 4/12 Prints being done – prioritizing difficult parts first 5/13 Parts to be received (timing TBD) Trying for 5/6 receipt date 5/24 Machine “Build” off current machine 6/3 Machine Complete - Ship Other critical parts to watch Cylinder (expect 4 wk lead time) Bearing Block Tube – Mfg and Plating

  11. Project: PMK…. Quantity per year – 5 Units Prototype Timing (Unit #1) 11/1/2010 Long Lead time items kicked off (mandrel, enclosure, pump box, drum raw material) 2/28 Milestone - Prints Complete 2/28-3/8 BOM review, MFG strategy Review, Packages assigned (1 week) 3/8-3/15 Quotes Complete – Part Kickoff (1 week) 3/15-6/1 Parts Received (10 weeks) 6/1-7/15 Machine Build (6 weeks) 7/15-9/1 System Electrical Configuration (6 weeks) 9/1 Milestone – Prototype Machine Build complete 9/1-10/1 Internal Mokena Trials (4 weeks) 10/1-12/1 Customer Trials (8 weeks) 12/1 - 12/31 Machine revisions / updates as needed (4 weeks) 1/1/2012 Milestone - Machine Certified as Production Release

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