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Introduction

New technologies for AGM, VRLA and GEL batteries. Introduction. New technologies in filling for AGM, VRLA and GEL batteries. by Michael Wipperfürth. New technologies for AGM, VRLA and GEL batteries. Different Battery Technologies. VRLA Battery Technology. AGM Battery Technology.

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Introduction

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Presentation Transcript

  1. New technologies for AGM, VRLA and GEL batteries Introduction New technologies in filling for AGM, VRLA and GEL batteries by Michael Wipperfürth

  2. New technologies for AGM, VRLA and GEL batteries Different Battery Technologies • VRLA Battery Technology • AGM Battery Technology • GEL Battery Technology

  3. New technologies for AGM, VRLA and GEL batteries Main Requirements • Quick filling to achieve high production capacity • Equal distribution of electrolyte in the glass mat perfect equal filling result • No dry-spots at the plates no loss of quality • Clean filling process by anti-dripping technology without splashing and dripping

  4. New technologies for AGM, VRLA and GEL batteries Main Requirements • Exact quantity of electrolyte in the cells refilling not allowed • Stepped filling process avoid overfilling • Defined, adjustable fill cycles quality improvement through batt. type select. • Monitored process before and after filling for quality management, quality documentation

  5. New technologies for AGM, VRLA and GEL batteries The Solution VACBOX filling system Volumetric acid filling Evacuation Vacuum VACBOX AGM or GEL battery Scales for filling control Same filling system for different battery technologies

  6. New technologies for AGM, VRLA and GEL batteries The Solution • Considerable reduction of filling time VACBOX filling system • Best penetration of acid, no air spots • High filling precision • Fully automatic process • Short setup time • No acid dripping, because of innovative anti-dripping system

  7. New technologies for AGM, VRLA and GEL batteries Patented Anti Dripping System Patented Anti- Dripping System for each nozzle

  8. New technologies for AGM, VRLA and GEL batteries Controlled fill cycle’s battery parameters Step 1 = ___350 ml Vac. ___90% Pause = ____3 sec. Vac. ___80% Step 2 = ___480 ml Vac. ___80% Pause = ____4 sec. Vac. ___70% Step 1 Step 2

  9. New technologies for AGM, VRLA and GEL batteries Controlled fill cycle’s

  10. New technologies for AGM, VRLA and GEL batteries Controlled fill cycle’s

  11. New technologies for AGM, VRLA and GEL batteries Controlled fill cycle’s

  12. New technologies for AGM, VRLA and GEL batteries Controlled fill cycle’s

  13. New technologies for AGM, VRLA and GEL batteries Controlled fill cycle’s

  14. New technologies for AGM, VRLA and GEL batteries Controlled fill cycle’s

  15. New technologies for AGM, VRLA and GEL batteries Controlled fill cycle’s

  16. New technologies for AGM, VRLA and GEL batteries Critical battery filling solution Spiralwind Battery Filling Result after filling with VACBOX System

  17. New technologies for AGM, VRLA and GEL batteries Semiautomatic VACBOX Filler Machine Type: SFA-FLS-1H Battery sizes: Car, Truck, Motorcycle, Telecom and similar Different sizes possible Capacity: According battery type

  18. New technologies for AGM, VRLA and GEL batteries Semiautomatic VACBOX Filler Application • 2-Head Application

  19. New technologies for AGM, VRLA and GEL batteries Fully automatic VACBOX Filler Machine Type: SFA-FLS-2A Battery sizes: Car and truck batteries Different sizes possible Capacity: According battery type

  20. New technologies for AGM, VRLA and GEL batteries Fully automatic VACBOX Filler Machine Type: SFA-FMS-2A Battery sizes: Motorcycle and similar Different sizes possible Capacity: According battery type

  21. New technologies for AGM, VRLA and GEL batteries Fully automatic VACBOX Filler • 4-Head Application with scale units before and after

  22. New technologies for AGM, VRLA and GEL batteries Semiautomatic Vacuum GEL Filler Machine Type: SFH-FIG-3VHT Battery type: Industrial cells, OPzV Different sizes possible Capacity: According battery type

  23. New technologies for AGM, VRLA and GEL batteries GEL Preparation and Filling Solution GEL Preparation and GEL VACBOX Filling System

  24. New technologies for AGM, VRLA and GEL batteries Summary Automation of filling and finishing visit us at booth no. 53 You are looking for a perfect filling system, we supply the solution! Thank you for your Attention!

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