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ENABLING THE TEXTILE INDUSTRY TO MEET GLOBAL CHALLENGES MESSUNG

From streamlining processes and accelerating quality control checks to reducing overall production costs - automation helps textile companies stay competitive.<br>Automation is an integral aspect of textile production u2013 controlling practically every process, be it bale plucking, ginning, carding, spinning, weaving or garment making. <br>Messung offers an extensive portfolio of world-class products and integrated system solutions for the gamut of requirements in any textile industry. <br>From industrial automation and climate control to energy management systems, Messung provides cost-effective solution

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ENABLING THE TEXTILE INDUSTRY TO MEET GLOBAL CHALLENGES MESSUNG

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  1. THE LEADING EDGE • Messung is a Leading Industrial Technology Expert in India, seeking to be a dynamic organisation driven by pioneering zeal, a passion for new ideas and pursuit for excellence to bring progressive solutions that deliver the competitive edge for customers. Continuing its legacy of innovations in Industrial Automation, the Messung Group has diversified into various businesses. • Messung empowers businesses and industries with the foremost technologies and high performance products backed by deep domain knowledge and reliable support. • We work closely with customers, understand their needs and challenges; identifying opportunities and technologies to bring the most relevant solutions that contribute to their success. Even in business, our social consciousness and sense of environmental responsibility remain firm and uncompromising. • Our competencies are as diverse as our portfolio - which today spans the fields of Automation & Controls, Electrical Engineering and Workplace Technology. In these, and many more emerging fields, we are constantly expanding and enhancing our market expertise to achieve - and deliver - the Leading Edge in the Food & Beverage (F&B) industry.

  2. THE TEXTILE INDUSTRY www.messung.com

  3. ENABLING THE TEXTILE INDUSTRY TO MEET GLOBAL CHALLENGES: MESSUNG • From streamlining processes and accelerating quality control checks to reducing overall production costs - automation helps textile companies stay competitive. • Automation is an integral aspect of textile production – controlling practically every process, be it bale plucking, ginning, carding, spinning, weaving or garment making. • Messung offers an extensive portfolio of world-class products and integrated system solutions for the gamut of requirements in any textile industry. • From industrial automation and climate control to energy management systems, Messung provides cost-effective solutions and services guaranteed to boost productivity with speed, quality and sustainability. SOLUTIONS FROM MESSUNG: INDUSTRIAL AUTOMATION | ELECTRICAL ENGINEERING | WORKPLACE TECHNOLOGY www.messung.com

  4. REQUIREMENTS OF THE TEXTILE INDUSTRY • Customised for different requirements of the industry and the process, Messung offers solutions in the crucial areas of: • • Manufacturing • • Energy Management • • Climate Control SOLUTIONS FROM MESSUNG: INDUSTRIAL AUTOMATION | ELECTRICAL ENGINEERING | WORKPLACE TECHNOLOGY www.messung.com

  5. TEXTILE INDUSTRY • REQUIREMENTS FOR MANUFACTURING • Across the many sectors of the processes, like ginning, blow room, carding, combing, draw frame, spinning, weaving, knitting, dyeing, printing and so on, textile manufacturers rely on industrial automation and controlsto achieve: • • higher speeds and precision controls • • better quality • • high levels of data collection, analysis and reporting for faster decision-making, better utilisation of machinery • • reduced downtime and idle times • • lower power consumption • High-speed Textile machines need several Servo position and control loops, especially in maintaining a high level of uptime, and for ensuring uniform and high quality of Yarn output. SOLUTIONS FROM MESSUNG: INDUSTRIAL AUTOMATION | ELECTRICAL ENGINEERING | WORKPLACE TECHNOLOGY www.messung.com

  6. MESSUNG INDUSTRIAL AUTOMATION SOLUTIONSFOR TEXTILE INDUSTRY • • For every stage of the process: through yarn production, fabric production, pre-treatment, dyeing and printing, finishing treatments and garment production • • Advanced Nx-Era Premium PLC with redundant CPU and Hot swapping features offer un-interrupted operations for critical applications • • Nx-Era Xpress Compact PLCs, with PID controls, MQTT and OPC UA features, available at a competitive price • • Solutions incorporating servo and motion control technology and variable frequency drives (VFD) in collaboration with Fuji Electric, Japan and Sigmatek, Austria • • Industrial HMIs with ergonomic UI, provide operators with user-friendly touch panels for ease of operation, parameter setting, monitoring, fault finding and maintenance SOLUTIONS FROM MESSUNG: INDUSTRIAL AUTOMATION | ELECTRICAL ENGINEERING | WORKPLACE TECHNOLOGY www.messung.com

  7. TEXTILE INDUSTRY • REQUIREMENTS FOR CLIMATE CONTROL • • Yarn manufacturing needs proper climatic conditions. • • Air humidity and temperature affect the properties of cotton yarn and its workability. • • Require automated HVAC systems to: • Ensure a proper level of relative humidity • Reduce the amount of dust in the air • Remove static build-up which makes processing difficult • Avoid frequent yarn breakage SOLUTIONS FROM MESSUNG: INDUSTRIAL AUTOMATION | ELECTRICAL ENGINEERING | WORKPLACE TECHNOLOGY www.messung.com

  8. MESSUNG CLIMATE CONTROL SOLUTIONS • FOR TEXTILE INDUSTRY • • Customised turnkey solutions to meet exact specifications • • HVAC systems that maintain the appropriate air, humidity and temperature values, and function with optimal energy- and cost-efficiency. • • World-class building management systems (BMS) to monitor the HVAC of processing plants, packaging units and warehouses. • • System integration expertise to connect HVAC and other systems for maximum functionality and operational efficiency. SOLUTIONS FROM MESSUNG: INDUSTRIAL AUTOMATION | ELECTRICAL ENGINEERING | WORKPLACE TECHNOLOGY www.messung.com

  9. TEXTILE INDUSTRY • REQUIREMENTS FOR ENERGY MANAGEMENT • • Energy is a major cost factor in textile manufacturing • • Energy Losses due to improper PF and Harmonics result in huge energy wastage • • Transients and voltage Sag-Swell are perennial problems causing downtime of critical machines • • Residual Current and earth leakages result in fire and electrical hazards • • Energy management systems are compulsory in all textile manufacturing areas SOLUTIONS FROM MESSUNG: INDUSTRIAL AUTOMATION | ELECTRICAL ENGINEERING| WORKPLACE TECHNOLOGY www.messung.com

  10. MESSUNG ENERGY MANAGEMENT SOLUTIONS FOR TEXTILE INDUSTRY • ENERGY MANAGEMENT SOLUTIONS • • Janitzas UMG 512 Class A Power Quality Analyzer (as per IEC 61000-4-30) & other PQMs placed at strategic load distribution centers, provide total online data of power quality and consumption • • Gridvis Supervisory software certified according to ISO 50001 provides world class supervisory and monitoring solutions • • Device home page and appropriate APPs loaded on the Janitzaenergy meters offer specific functionality, for example, energy management system, watchdog, push service, multi-touch, etc. • • UMG 96PA energy meters with TCP/IP and Modbus interfaces provide energy supervision at all the machine level load points SOLUTIONS FROM MESSUNG: INDUSTRIAL AUTOMATION | ELECTRICAL ENGINEERING| WORKPLACE TECHNOLOGY www.messung.com

  11. MESSUNG ENERGY MANAGEMENT SOLUTIONS FOR TEXTILE INDUSTRY • POWER DISTRIBUTION SOLUTIONS (IEC 61439) • • Master Distributor for Wöhnerbusbar systems • • Customised, cost-effective power distribution & control panels as per IEC 61439 standards Advanced calculation of Short Circuit current and correct calculation of Busbar Current carrying capacity adds to the reliability of the panels • • Modern Busbar solutions with clamps & adaptors to directly mount electrical switchgear provide a high level of reliability, reduction in panel space, and ease of wiring and maintenance SOLUTIONS FROM MESSUNG: INDUSTRIAL AUTOMATION | ELECTRICAL ENGINEERING| WORKPLACE TECHNOLOGY www.messung.com

  12. www.messung.com

  13. CONCLUSION • Automation in the Textile industry have led to an exponential increase in speed, quality and productivity. • Messung partners with the Textile industry to provide a comprehensive range of advanced, cost-effective products and solutions for industrial automation, climate control and energy management - all guaranteed to meet global standards and keep operations smooth, competitive and sustainable. • Contact Messung with your textile industry requirements today. www.messung.com

  14. Thank you. HEAD OFFICE - PUNE 501, 502 & 503 Lunkad Sky Vista, Viman Nagar, Pune 411 014, India. Tel: +91 20 6649 2800 Email: info@messung.com BRANCH OFFICE - MUMBAI Unit No. 303, Third Floor, Meadows, Sahar Plaza Complex, A.K. Road, J.B. Nagar, Andheri (E), Mumbai 400 059, India. Tel: +91 22 28355066 Email: info@messung.com BRANCH OFFICE - BENGALURU 1st Floor, Manu Plaza, Plot No. 3C-902, 9th Main, Kalyan Nagar, 1st Block HRBR Layout, Bengaluru 560 043, India. Tel: +91 80 42288580 Email: info@messung.com DISCLAIMER : This document is intended for presentation purpose only. It contains information that is strictly confidential. You are notified that any use, dissemination, distribution or copying of its images, concepts and content of any slide, is prohibited. www.messung.com

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