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Teledyne Isco Syringe Pump Webinar PowerPoint Presentation
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Teledyne Isco Syringe Pump Webinar

Teledyne Isco Syringe Pump Webinar

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Teledyne Isco Syringe Pump Webinar

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  1. Teledyne Isco Syringe Pump Webinar • If you have not already done so, please call the following phone number to access the syringe pump webinar conference call: Ph: 713-353-7024 (outside USA) Access code: 2277540# • Otherwise, questions/comments can be submitted via the chat feature • If problems, call 1-402-304-0860

  2. Teledyne Isco Syringe Pumps Presentation January 2014

  3. Teledyne Isco • Isco founded in 1959 • Located in Lincoln, Nebraska, USA • 400 + employees • Purchased by Teledyne in 2004

  4. Brief History:How did we get here? • Manufactured since 1971 • 4 product generations • Many are still in service

  5. Teledyne Isco Syringe pumps 4th Generation • Operates up to four pumps • 4 X individual • 2 X Dual Pump Systems • RS232/485 • Dispense Mode

  6. 4 Pump Operation 4 independently controlled pumps

  7. 4Pump Operation 2 continuous flow systems

  8. 4 Pump Operation 1 continuous flow system and 2 independent pumps

  9. HL pumps are great for flammable liquids. Spark sources removed Eliminates purge box need Certified by UL/DEMKO for Class 1 – Division 2 or Zone 2 Hazardous Locations: HL Series What are our standard products?

  10. Teledyne Isco Syringe pumps New Products 2014 - February • HLf – Implements 4th Generation Controller • Ethernet/USB • Flow rates similar to standard pumps • Controller will operate older pumps • Upgraded to newer HL standards • HL Webinar - February

  11. Teledyne Isco Syringe pumps New Products 2014 - April • 500HPX (500HP & DX gear sets) • 344.7 bar (5,000 psi) • 408 ml/min maximum flow rate • 3/8” Ports • A500HPX • 265 ml/min maximum flow rate • Swagelok air valve

  12. Teledyne Isco Syringe pumps New Products 2014 - June • 4th Generation Controller (standard) – Ethernet/USB

  13. Teledyne ISCO Syringe Pumps “When ACCURACY and RELIABILITY are critical”

  14. Teledyne Isco Syringe pumps Superior Pumping Performance • Pressures up to 1,378 bar (20,000 psi) • Sub-microliter to >408 ml/min flow rates • Flow rate accuracy ±0.5% or better

  15. Teledyne Isco Syringe pumps Superior Flexibility • All pumps are configurable in single or dual pump • Pumps can operate by external control or standalone • Ease of use and maintenance

  16. D-Series – Single Pump 65D, 65DM, 100DM, 100DX, 260D, 500D, 1000D Dual Pump Systems Uses two Pump Modules with one Controller Air Valves, Electric Valves and Check Valves e.g. A500, E500 or C500 Product Line Overview: What are our standard products?

  17. Teledyne Isco Syringe Pumps7 Standard Models Solve Most Application Needs 65DM

  18. 7 Standard Pump Models

  19. Standard Continuous Flow Systems Note: Flow rates are about 65% of standard

  20. 3 Custom HP Pump Models

  21. Other Pump Models

  22. Teledyne Isco Syringe pumps Selecting Pump Tips • 1000D – high flow rates – viscous fluids • 65DM – best low flow pump – will replace 100DM • HP series – Higher pressure but used where pressure spikes are possible • HPX – Higher flow rate – Continuous flow

  23. Teledyne Isco Syringe PumpsOutstanding Mechanical Features • Rugged single ratio drive train for long life • Auto-lubricating gears for low maintenance • Large cylinder volumes for longer runs and pulseless flow

  24. Basic Pump Operation Identification of wetted materials

  25. Basic Technical Specifications

  26. Teledyne Isco Syringe pumps Selecting Pump Tips • 65DM – best pump for longer life • HP’s – about ½ life expectancy

  27. HL pumps are great for flammable liquids. Spark sources removed Eliminates purge box need Certified by UL/DEMKO for Class 1 – Division 2 or Zone 2 Hazardous Locations: HL Series What are our standard products?

  28. Hazardous Location: HL Series Tested and certified to be compatible with the following fluids:

  29. Teledyne Isco Pump Controller Advanced Programming Features Without A Computer Single “Smart Key” Controller operates up to 4 pump modules

  30. Controller • Easy Access for: • Start or Stop • Changing parameters of flow rate or pressure • Accessory functions • Configured menus for: • Modes of operation • Changing operating units • Valve selection • External Control • Operating Modes are: • Constant Pressure • Constant Flow • Dispense • Flow or pressure gradients • Receiving

  31. External Control No PC program required to operate • LabVIEW® • Universal drivers • Digital run/stop • RS-232/485 • 4-20 mA (Option) • Analog voltage: • 0 to 5 VDC • 0 to 10 VDC

  32. Options and Accessories High Temperature Transducer and Temperature Control Jacket Insulating Cover Reduces ambient temperature effects High Accuracy Transducer For 0 to 100 C

  33. High Temperature Fluids • Standard Pump for 5 °C to 40 °C ambient operation • Cylinder may be heated up to 100 °C, pressure transducer cap at 70 °C or below. • 200 °C Option • Pressure Transducer • Special cap assembly • Graphite Filled Teflon Seal

  34. Supercritical Fluids – Temperature Control Jacket Outlet Inlet For 0 to 100 °C operation Typically used with water bath Bath volume = 2 X cylinder volume

  35. Teledyne Isco Syringe PumpsContinuous Fluid Delivery • Continuous operation with a choice of three types of control valves Single or Dual Electric valves Single or Dual Air valves Check valves

  36. Electric Valves Single Pump Electric valve • No air source needed • All Hastelloy • Compatible with CO2 applications • Less expensive than air • 150 C max temperature Continuous flow Electric valves

  37. Air Valves Single Pump Air operated valve • Requires Air Source • Zero Volume Change • Reliability Edge • Upgradable for CO2 • Valve Hastelloy, tubing can be upgraded • 149C with 200C optional Continuous flow air operated valves

  38. Options and Accessories Hastelloy Packages • Consists of cylinder cap, piston and cylinder • Available on most pumps

  39. Options and Accessories Hastelloy Packages • 1000D Packages- All Hastelloy • Other Standard Packages – Titanium Pressure Transducer • 100DM/DX/260D/500D External Hastelloy Pressure Transducer Upgrade • Air Valve Packages – Can order all Hastelloy version

  40. Options and Accessories Variety of Seals

  41. Teledyne Isco Syringe PumpsCustom Pumps to Meet Specific Requirements • Higher Pressures • Higher Viscosity • Higher Flow Rates • Hazardous Location • Limited Space

  42. High Viscosity Solutions • 500HV – 3/8” Ports • A500HV – continuous flow • 3/8” air operated ball valve package • No inlet filter or check valve • Special software

  43. Custom Pumps – Higher Pressure • 65HP – 24,000 psi, 25ml/min • 260HP – 9,500 psi, 107ml/min • 500HP - 5,000 psi, 204ml/min High Pressure 65HP • 260HP • 500HP

  44. Custom Pumps - High Viscosity Best Pump for high viscosity applications! • 500HV – 3,750 psi, 204ml/min (single) 132 ml/min (dual pump) with 3/8” NPT ports • Special air operated ball valve packages available High Viscosity 500HV

  45. What defines a viscous fluid? • Above 300 centipoise • 300cps (motor oil) – 10,000cps (molasses) • Particulates/Slurries • 40% wt. – corn starch • Newtonian vs. Non-Newtonian

  46. Symptoms of viscosity issues • Bubbles in the outlet • Incomplete fills/fluid delivery delays • Pressure build-up delays • Negative pressure reading

  47. Tips/Techniques • Lowering viscosity • Increase temperature (100C Standard – 200C option) • Increase reservoir pressure • Pressure Pot • Pump • Gravity

  48. Fix by Minimizing Restrictions 45°Inlet/Outlet cylinder cap Ball valves U Or vertical third port in cylinder cap Use largest diameter tubing possible with a large bend radius

  49. Options

  50. Tips/Techniques • Reduce Restrictions • Filters – larger than 10 micron or remove • Check Valves – larger or remove • Larger Tubing – ¼” or larger • Larger Ports – ¼” or larger • Minimize sharp angles