COMPLETE GUIDE TO AUTOMATIC BOTTLE FILLING LINES FOR LIQUID PACKAGING

1. COMPLETE GUIDE TO AUTOMATIC BOTTLE FILLING LINES FOR LIQUID PACKAGING

2. INTRO Africa’s packaging segment is transforming. From edible oil and dairy to juices, soaps, and disinfectants, the demand for efficient, hygienic liquid bottle packaging is rising. As the manufacturing and FMCG sectors expand, automation has become essential. Manual bottling systems are no longer fast or reliable enough. Nichrome’s automatic bottle filling machines are built to meet this growing need, delivering precision, hygiene, and speed. Whether you’re packaging dairy, oils, or disinfectants, our solutions make every drop count.

3. WHAT IS AN AUTOMATIC BOTTLE FILLING LINE? An automatic bottle filling line is an integrated system that automates the journeyfrom empty bottle to shelf-ready product: Bottles are automatically fed and aligned. / Each bottle is filled precisely. Capping machines seal the contents securely. / Labels are applied with finesse. The final product is ready for packaging or inspection. Key Benefits: Speed:Upto 200 bottles per minute Hygiene: No human touchpoints Accuracy:No under/overfill Consistency: Uniform appearance Nichrome machines handle a wide range of viscosities, from water and milk to ghee and ketchup,with tailored configurations for each.

4. CORE COMPONENTS OF A BOTTLE FILLING LINE A bottle filling line isn’t just equipment; it’s a seamless system engineered for productivity and quality. • Bottle Unscrambler - Feeds and orients bottles without manual handling.This ensures uninterrupted flow and reduces hygiene risks. • 2. Filling Machine - The core of your operation. Nichrome offers:• Gravity Filling: For low-viscosity liquids • Piston-Based Filling: For syrups, oils, sauces• Volumetric Filling: For precise dosingAll options come with anti-drip nozzles and hygienic contact parts. 3. Bottle Capping Machine - Seals filled bottles with tamper-proof precision. Options include:• Rotary cappers for speed • Snap-on systems • Induction sealers • Cap sealing machines 4. Labelling System - Applies full-wrap or side labels with speed and accuracy; essentialfor branding and compliance. 5. Inspection Unit & Conveyor - Ensures fill levels, caps, and labels are accurate. Defective units are auto-rejected. 6. Optional Equipment - • Shrink wrapping machines • Tin can fillers • Cartoning systemsNichrome’s lines are modular, adaptable, and turnkey-ready for African industries.

5. NICHROME’S AUTOMATIC BOTTLE FILLING MACHINES Nichrome’s machines are known for adaptability, hygiene, and efficiency. Key Features: • Piston and volumetric systems • No-drip, anti-foam nozzles • SS304/316L hygienic parts • CIP (Clean-in-Place) systems Compatibility: • Bottles: PET, HDPE, glass • Fill sizes: 100 ml to 5 litres • Products: Edible oils, juices, milk, syrups, sauces Flagship Models: • FILPACK Servo Filler • PV - 215 Nichrome machines also cater tojar formats, placing us among the topjar filling machine manufacturers.

6. WHY CHOOSE NICHROME? Nichrome delivers results, not just machines. • Precision Dosing: Reduces giveaway • High Throughput: Faster packaging and dispatch • Drip-Free Operation: Minimises product loss • Flexible SKUs: Quick format changeovers • Durability: Built for Africa, with local support and fast spares Nichrome offers unmatched ROI with long-term performance and low maintenance.

7. INDUSTRIES BENEFITING FROM NICHROME Nichrome’s liquid filling line are trusted across diverse sectors: • Edible Oil- Designed for PET, HDPE, and tin containers, our machines ensure precise volume, minimal waste, and leak-proof capping for transport and storage. • Dairy & Beverages- For milk and juices, hygiene and shelf life are critical. Nichrome’s systems offer contactless filling and tamper-evident sealing for safety. • Pharmaceuticals & Chemicals- Ideal for syrups, disinfectants, and viscous fluids. Precision dosing ensures accurate fill levels and regulatory compliance. • Sauces & Condiments- From ketchup to ghee, drip-free filling and CIP systems maintain hygiene and eliminate cross-contamination during product changeovers. Each sector poses unique challenges; Nichrome’s solutions meet themwith speed, flexibility, and reliability.

8. END-TO-END TURNKEY SOLUTIONS Nichrome is more than a machinery supplier; we’re your automation partner. We Offer: • Integrated lines (filling, capping, labelling, cartoning) • Layout optimisation and automation upgrades • Remote monitoring, training, and AMC support Our systems don’t just adapt—they help your business grow.

9. BUILT FOR AFRICA, BACKED BY NICHROME Nichrome Africa is designed for local needs: • Stable performance under voltage fluctuations • Local-language HMI for ease of use • On-ground support and quick service With a strong distributor network from Ethiopia to Ghana,Nichrome is a trusted name across the continent.

10. CONCLUSION: AUTOMATE TO ACCELERATE In Africa’s fast-evolving industrial landscape, automation isn’t a luxury; it’s a necessity. Nichrome’s bottle filling machines empower businesses to scale efficiently, maintain hygiene, and deliver consistent quality. Ready to grow your liquid packaging operations? Let Nichrome Africa design the ideal automatic bottle filling solution tailored to your needs.

11. NICHROME INDIA LTD. Safire Park Galleria, 4, Pune - Mumbai Road, Shivajinagar, Pune - 411 005, India. T: +91 - 20 - 6601 1001 | F: +91 - 20 - 6601 1010 | E-mail: marketing@nichrome.com | www.nichrome.com Service Centres & Offices at: Delhi | Kolkata | Mumbai | Bangalore | Hyderabad | Chennai | Ahmedabad | Chandigarh | Kanpur ASEAN | MIDDLE EAST | SAARC | RUSSIAN FEDERATION & CIS | AFRICA | USA PACKAGING SOLUTIONS FOR: LIQUIDS | GRAINS | POWDERS | SEEDS | SNACKS | PHARMA | PERSONAL CARE Contact www.nichrome.com