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Today's Goals. Real World View of RFIDDiscuss RFID ApplicationsBusiness Perspective. Agenda. Importance of supply Chain ManagementCouncil of Supply Chain Management Professionals
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1. Radio Frequency Identification
28th October 2004
2. Today’s Goals Real World View of RFID
Discuss RFID Applications
Business Perspective
3. Agenda Importance of supply Chain Management
Council of Supply Chain Management Professionals – Mentor Day
ModusLink Overview
History of RFID
Future ?
Benefits
Components
Technology
Challenges
Conclusion
4. CSCMP – Council of Supply Management Professionals Global Organization
Formerly CSCMP – Council of Logistics Management
CSCMP Mission
To lead the evolving Supply Chain Management profession by developing, advancing, and dissemination Supply Chain knowledge and research.
CSCMP exists to:
Provide opportunities for supply chain professionals to communicate in order to develop and improve their supply chain management skills.
Identify and conduct research which adds to the knowledge base of supply chain theory and practice.
Create awareness of the significance of supply chain to business and to the economy.
www.cscmp.org
5. CSCMP – Membership Benefits
Professional Visibility
CSCMP Resume
Network
Six issues of CSCMP - Logistics Comment
Five issues of CSCMP-Explores
Member Discounts
Local Roundtable Meetings
Access to CSCMPresearch
Access to The Journal of Business Logistics
Others
6. Background – Mel Davis
7. Typical Reverse Supply Chain
8. MODUSLINK
OVERVIEW
9. ModusLink Corporate Overview $1 Billion dollars*, the leader in global supply chain services
More than 20 years operational experience
Over 3,900 skilled employees
Strongest management strength in the industry
Division of CMGI
The result of the merger of SalesLink and Modus.
Award winning solutions portfolio
World-class global footprint
Americas: 19 Centers
EMEA: 10 Centers
Asia: 13 Centers
Blue chip technology clients
Best-in-Class systems strategy
10. Size and Scope ModusLink’s global footprint and scalability are part of our unique value offering for our clients.
Over US$25 Billion of Client Revenue passes through ModusLink.
To put our business in perspective here are some operational statistics ModusLink managed:
Hardware Units Shipped 150 million
Software Units Shipped 300 million
Part Number Transactions 2 billion
Active Part Numbers 400,000
Currencies Transacted 36
E-Mails Responded 1.5 million
Inbound Calls 9 million
Outbound Calls 1 million
Web Transactions 2 million
Call Center Seats 0ver 1000
Languages Supported 16
11. Business Model
12. World-Class Global Footprint
14. RFID Where Did it Come? RFID technology been around since WWII
Business needed something that went beyond:
Direct line of site barcode scanning
No real time Supply Chain Visibility
Retail supply chains need better inventory balancing
MIT’s Auto ID lab hatched a plan and a consortium with retailers/suppliers/technology vendors
EPC Global purchased rights to intellectual property
RFID technology been around since WWII
Direct Line of Site barcode Scanning very pervasive today
Limitations: No Supply Chain Visibility
Multiple Standards
No interoperability across trading partners
Retail supply chains need better inventory balancing
Missed sales from stock-outs
Perishables
Poor promotions planning
MIT’s Auto ID lab hatched a plan and a consortium with retailers/suppliers/technology vendors
EPC Global purchased rights to intellectual property
RFID technology been around since WWII
Direct Line of Site barcode Scanning very pervasive today
Limitations: No Supply Chain Visibility
Multiple Standards
No interoperability across trading partners
Retail supply chains need better inventory balancing
Missed sales from stock-outs
Perishables
Poor promotions planning
MIT’s Auto ID lab hatched a plan and a consortium with retailers/suppliers/technology vendors
EPC Global purchased rights to intellectual property
15. Auto-ID is Much More Than Track & Trace(e.g Product: Battery)
16. RFID Where is it going? Evolution versus Revolution
PC Example …PCs were only evolving during the 1980s – Excel and Quattro, WordPerfect and Word were driving business purchases.
The Revolution in PCs Started By the Internet
The Internet Causes Adoption to Go Up, Prices Then Go Down … Lower Prices Spur Even Greater Adoption, Higher Adoption Causes Prices to Lower, the Revolution Begins
17. Traditional Manufacturing
18. World of Demand-Driven Manufacturing
19. The Start When Wal-Mart insists its top 100 consumer packaged goods suppliers attached RFID tags cases and pallets by 2005.
Such a move could benefit Wal-Mart by enhancing order accuracy, inventory control, operation efficiency, and material managements
Wal-Mart currently conduct test on PEC labels and RFID tags in Dallas, Texas.
20. Major Initiatives
21. Barcode
Thermal Transfer Printing
Direct Thermal Printing
Optical technology
Biometric
GPS Tag
Card
Smart chips
Magnetic Stripe
RFID Auto ID Technologies - AI
22. Are You Currently Evaluating Auto-ID/RFID Solutions You will need answers to two very fundamental questions:
How can I use this technology to improve my business?
Where Do I begin?
23. Where is RFID Adoption?
24. RFID Value Proposition Enables End to End Business Process Integration
Recognition of real-time transactions and operations, via an Automatic Identification Data Capture system.
Eliminate Work Duplication in terms of data collection and data documentation
Automation of manual processes through technology
Knowledge Retention for manual operations
Streamlined warehouse operations processes and improved order turnaround
Enable Warehouse operations automation to meet changes in customer demand, market opportunities and external events.
Recognition of exceptional events in daily operations
Provides Real-Time Inventory Diversion
Improved supplier and customer relationships
27. RFID Business Application areas Traditional RFID Applications
Security/Traditional Access Control
Mass Transit
Library Access
Toll Collection
Animal Identification
Emerging RFID Application
Warehouse Management
Supply Chain
Reverse Logistics
Asset Tracking
Retails Management
Document Tracking
Anti-counterfeit
Advance Access Control
Mass Transit – Monthly and Single Trip
Airline Baggage Handling
Regulatory Compliance
28. U.S. RFID for the Retail Supply Chain, 2002-2008
29. U.S. RFID for the Retail Supply Chain, Long View
30. Benefits
31. The ROI
32. Enhanced WMS Opportunity Warehouse Labour Hours 10-30%
Inventory Write-offs 5-10%
Total Inventory 5%
Shipping Errors 80-100%
Management Time 50%
Inventory Counting Hours 80-100%
33. RFID Benefits Speed distribution throughout the supply chain utilizing hands off reading technology
Greater visibility and real-time inventory management capabilities
Reduced product tampering, theft, and counterfeiting
Introduction to Smart Shelf technology
Easier product tracking and recalls
34. Real Benefits are Being Derived A UK Retailer
a 10% reduction in shrinkage will create a 1 year ROI
Reduced truck unload times from 18 minutes to 3 minutes
A distributor cut energy charges by 25% by synchronizing the opening and closing of its refrigerated warehouse doors with arriving and departing trucks
A 3PL cut the average time it took to unload trucks a truck at a DC from 3 hours to 1 hour
35. Real Benefits are Being Derived A global fashion clothes manufacturer and supplier increased inventory accuracy levels from 85% to over 99% and sales rose more than 5%
Wal-Mart claims reducing stock-outs by 1% is an additional $1B USD in sales
Wal-Mart estimates every bar code replaced will save 5 cents
36. You Can Enjoy RFID Benefits Right Now … … if your company has the following attributes or charters:
Not dependent on technology and hardware standards
High Dollar SKUs
Heavy asset based industry
Real time location of parts
Authentication to deter counterfeiting
Maintenance, repair and returns
RFID Enabled Enterprise Software
Not dependent on technology and hardware standards … if you must wait and can wait, then wait. BUT … remember to look at solutions outside of logistics … “Beyond the Dock Door.”
High Dollar SKUs – High priced fashions, hi-tech components,
Heavy asset based industries – Healthcare, Industrial Manufacturing, IT Hardware
Real time location of parts
Authentication to deter counterfeiting – Pharmaceuticals, DVDs, Security
Maintenance, repair and returns – Especially important in the area of returns
Demand Driven ManufacturingNot dependent on technology and hardware standards … if you must wait and can wait, then wait. BUT … remember to look at solutions outside of logistics … “Beyond the Dock Door.”
High Dollar SKUs – High priced fashions, hi-tech components,
Heavy asset based industries – Healthcare, Industrial Manufacturing, IT Hardware
Real time location of parts
Authentication to deter counterfeiting – Pharmaceuticals, DVDs, Security
Maintenance, repair and returns – Especially important in the area of returns
Demand Driven Manufacturing
37. Benefits to Manufacturing BUSINESS PROCESS
Inventory management and logistics
Production
Maintenance and Service
38. Benefits to Warehousing BUSINESS PROCESS
Receiving and Shipping
Product storage and selection and order fulfillment
Task and resource management
39. Benefits to Transportation BUSINESS PROCESS
Asset management and routing
Yard Management
Contract compliance
40. Benefits to Store Operations BUSINESS PROCESS
Receiving
Store Planning and Inventory management
Checkout
Returns and reverse logistics
After-sales support
41. COMPONENTS
42. RFID Components Three Basic Components
A transceiver (with decoder), commonly refer as RFID Reader.
Antenna
A transponder, commonly refer as RFID label
A smart asset tracking solution consists of label and a reader connected to an
information system
43. What is a Smart Label?
44. RFID Components – Type of Labels Active labels
With battery
Hyper frequency
Expensive
Greater in size
Limited operational life (10years)
Passive Labels
Without battery
Low or high frequency
Low cost
Smaller in size
Virtually unlimited operational life
45. Types of Tags
46. Tags Class
47. TECHNOLOGY
48. RFID Technology Possible Frequency
Low frequency : 10KHz to 200KHz
High frequency: 13.56MHz
Microwave: 2.45GHz to 2.5GHz
UHF : Singapore (866~869MHz), Europe (860~869MHz), US (902~928MHz). Singapore is proposing 923~925MHz.
49. RFID Tags (Smart Tags) are the next step beyond barcodes, supporting the promise of an intelligent supply chain.
50. CHALLENGES
51. Technical Challenges
52. Challenges Standards
Drive to world-wide standards
Consumer / Shopper
Respond to consumer concerns (e.g. Privacy, Health & Safety)
Costs
Tag and reader cost reduction
Technology Development to address
Tag and Reader interoperability
Cost / Performance balance
Country specific regulations
IT infrastructure requirements
RF properties with metals and liquids
Crown Cork & Seal
Ozarka
53. CONCLUSION
54. Business thinking RFID cannot transform your company
RFID is not a strategy
RFID is…
Key Technology Enabler
55. 10 RFID Myths to uncover RFID is a “talking” bar code
You can read every RFID tag every time
You can take inventory with a push of the button
RFID delivers perfect information
You can buy tags for five cents
The tag cost is critical to making any deployment payoff
RFID is primarily a supply chain technology
Deploying RFID means the end of privacy
RFID is easy to deploy
We can afford to wait
56. Career Management Never Stop Learning
Deliver Results / Money
Volunteer
Have Fun
Network
Find a Mentor
TEAM first ME Second
Be Patient
Diversify Skills
Values
Repeat Cycle