Varroc Corporate Presentation September 2010 - PowerPoint PPT Presentation

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Varroc Corporate Presentation September 2010

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  1. VarrocCorporate Presentation September 2010

  2. Varroc Group Vision

  3. Varroc Group Mission

  4. P S I S H Varroc Core Values

  5. Varroc Group Leading Integrated supplier for Automotive Components & Modules ELECTRICAL & ELECTRONICS METALLIC, Hot, Warm & Cold Forging METALLIC Engine Valves POLYMER Integrated Division, PantNagar PRODUCT CAPABLITY • 7 Manufacturing plants • Technical center provides support for Design validation,, Testing, Tooling and Prototype • 3 Manufacturing plants • Technical center provides support for Design validation,, Testing, Tooling and Prototype • 6 Manufacturing plants • Technical Support by Japanese & European Manufacturer • Supplier to all premium OEMs • 3 Manufacturing plants • Technical collaboration with Italian Company • All 4 product portfolios manufactured in this division Varroc Engg. Pvt. Ltd. Varroc Engg. Pvt. Ltd. Varroc Engg. Pvt. Ltd. Varroc Polymers Pvt. Ltd. Varroc Engg. Pvt. Ltd. GROUP STRUCTURE VPPL VEPL Mr. Tarang Jain MD Mr. Tarang Jain (MD) Mr. S N Patil Sr. Vice President Mr. Sanjiv Kumar (President) MANAGEMENT STRUCTURE Mr. Naveen Singh Mr. Harsh Kohli Mr. Prakash Khose Mr. L.K.Miniyar 2009 -10  US$450 Millions *2010 -11  US$575 Millions GROUP ANNUAL SALES 5% with White Goods & Consumable Segment 80% with 2 & 3 Wheeler Segment 15% with Passenger Car, Off Road and Oil & Gas Segments

  6. Operationing Structure

  7. Varroc Group_ Journey 2009-10 Volkswagen recognized Varroc as one of the preferred 100 Global Suppliers. Capacity Enhancement, putting up two manufacturing plants in Northern & Central Regions 2007-08 Strategic restructuring of Varroc Group • Varroc Polymers Pvt. Ltd. • Varroc Engineering Pvt. Ltd. • Enhance Capacities & Added technologies to cater to OEMs. Foray in Europe in Forgings Space by Acquiring IMES Spa – Italy and Poland. SOP at Integrated Manufacturing Plant in Pantnagar, Northern Region Industrial Hub 2006-07 2005-06 Enhanced Capacities Started Exports to European OEMS Added customers in Northen Region of India Enhanced Capacities for all 3 manufacturing divisions Enhanced product portfolio by adding Engine Valve Technology 8 New Plants & R&D Center Started Focus – Passenger Car Industry & White Goods Industry 2003-04 SOPs at 3 additional plants Metallic & Polymer divisions Focus – Honda, LG , Yamaha 1999-2002 1995-98 SOPs at 3 additional plants Metallic & Electrical divisions Focus – Bajaj Auto & Overseas Market 1990-91 Plastic Molded Components for Automotive and Consumer Electronics Industry. Commercial Production Started (1990) Electrical Division (Aurangabad) Focus – Bajaj Auto

  8. 3 Engineering, R&D 20 Production Varroc Worldwide W. Europe 2 1 India 18 2 • India Plants Location • Northern India- 3 • Western India- 15 Employees – 9,000 OEM Supplier ISO-TS 16949 ISO 14001 OHSAS 18001

  9. Varroc Worldwide Plants & Offices 20

  10. Varroc Polymer - Product Expertise Varroc Polymers

  11. Varroc Polymer - Product Expertise Interior Trims Varroc Polymers Side Wall & Cockpit Systems Exterior Parts

  12. Varroc Engineering_ Product Expertise Catalytic Converters Metallic

  13. Varroc Engineering_ Product Expertise Engine Valves Metallic Gear Primary Drive & Flanges Crank Pins Cam Shaft

  14. Varroc Engineering_ Product Expertise Digital Instrument Clusters Electrical / Electronics

  15. Varroc Engineering_ Product Expertise Electrical / Electronics Lighting Systems Magneto & AC Generators

  16. Quality • Customer & Internal PPM • TPM, Kaizen Culture, • TS 16949 accredited • Cost • Input Costs/ Benchmarking with Competition • Reduction of Rejection & Waste Elimination • Lean Manufacturing Techniques / Reduction in inventories • Control Overhead Expenses Varroc Group Priorities • Innovation • Enhancing performance of the component/module supplying • Continuous Focus on increasing Brain Power • Improve the Value Chain, Component to System/Sub-system Supplier • Value Engineering Proposals • Delivery • JIT Delivery System • 100% flawless deliveries

  17. Joint Ventures & Acquisitions • Strategic Alliances • Focus on 4 wheeler business potential in Electrical & Electronics space • Expansion in Far east markets for Japanese OEMs primarily in 2 Wheeler market place. • Expanding manufacturing footprints in India & selected overseas countries for Future Technologies. • World Class Technologies, facilities & Human Resource • Investing in Green Technologies Varroc Group Overall Strategies

  18. Varroc Group – Joint Ventures & Technical Collaboration • Exterior Modules – Bumpers, Wheel Arches, Claddings etc (JV) • Interior Trims – Door Panels, Glove Box, HVAC Housings etc (TC) • Automotive Lighting (TC) (TC) • Automotive Catalytic Converter (JV) • Engine Valves for 2Wh Application Strengthening & Technology Up gradation – 2 JVs & 3 TCs

  19. Production Floors

  20. Our Global Customer Base Two Wheelers Passenger Cars Commercial Vehicles System Suppliers White Goods TRADEMARKS SHOWN IN THIS SITE ARE THE PROPERTY OF THE RESPECTIVE COMPANY

  21. Program Management • Concurrent Designing with customer • State of Art Communication technology, Secured Data Transfer thru’ ftp sites. • Development Processes Spanning the time zones

  22. Varroc Group: Sales Turnover

  23. Employee Motivation & Social Responsibility Varroc Vengsarkar Cricket Academy

  24. Thanks