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DRP Lite Nadia Truxell

Logan Consulting. DRP Lite Nadia Truxell. Introduction – Nadia Truxell. Operations/Materials Manager – Scherdel Sales & Technology Automotive Supplier of Springs and Stampings Implemented QAD

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DRP Lite Nadia Truxell

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  1. Logan Consulting

    DRP Lite Nadia Truxell

  2. Introduction – Nadia Truxell Operations/Materials Manager – Scherdel Sales & Technology Automotive Supplier of Springs and Stampings Implemented QAD Project Manager – Logan Consulting QAD Implementations and Business Process Consulting Automotive Food & Beverage Consumer Goods Industrial Products BA, Grand Valley State University, German Language
  3. DRP Lite - Purpose DRP with Distribution Orders fits many business models Full DRP does not apply in every situation DRP Lite accomplishes DRP for planning and moving inventory with fewer transactions for specific business scenarios
  4. The Basics… DRP DRP (Distribution Requirements Planning) DRP Lite
  5. What is DRP? Distribution Requirements Planning (DRP) is a planning function designed for companies with multiple sites with supply and demand requirements. Distribution Requirements Planning (DRP) balances supply and demand in a time-phased manner for items transferred between sites. Intersite Request – Transfers demand across sites. Can be system generated or managed manually. Distribution Orders - Groups Intersite Requests at the shipping site processes into in-transit inventory at the receiving site. A Distribution Order Receipt transfers the inventory from the in-transit location into a warehouse location.
  6. Why Use DRP? It is easy to balance supply and demand for items transferred between sites Automatic transfer of demand from the receiving site to the supplying site Effective dates for distribution networks Process can be very simple and automated where POs and SOs are not required.
  7. The Basics… DRP Lite DRP (Distribution Requirements Planning) DRP Lite
  8. Advantages - DRP Lite Model Streamlined process does not require Distribution Order Shipments or Receipts Shipping document created based on specified transactions DRP Planned Intersite Requests can still be utilized
  9. Why Use DRP Lite? Realize benefits of DRP without actually using a Distribution Order Automated Requirements Planning Across Sites Visibility of Inventory In Transit Eliminate Steps in the Process Requesting Site order entry (Intersite Request vs PO) Supply Site order confirmation and entry (DO vs. SO) Picking and shipping (DO Picklist) Receiving (DO Receipt) Additional Benefits Create Shipping Documents based on specified Inventory Transaction Virtually “Ship” inventory in a Maquila Situation
  10. DRP Lite – Real World Applications MaquilaA maquiladora or maquila is a factory that imports materials and equipment on a duty-free and tariff-free basis for assembly or manufacturing and then re-exports the assembled product, back to the originating country. Short Transit TimeInterdependent Sites located near each other. Inventory can be transferred within minutes, or less than a day.
  11. Maquila - 1 Distribution Center in US Demand Supply Manufacturing Site in Mexico
  12. Maquila - 2 Customer in US Parent Company in US Demand Demand Supply Manufacturing Site in Mexico
  13. Short Transit Time Finished Goods Warehouse Ingredient Warehouse Packaging Plant MfgSite
  14. DRP Lite – Process Models
  15. DRP Planning Setup MRP/DRP Control File Network Code Maintenance Source Network Maintenance Item Site Planning Maintenance Planned Orders Flag Order Policy Safety Stock/Safety Time Purchase/Manufacture Field Network Code Order Modifiers
  16. MRP/DRP Control File
  17. Network Code Maintenance
  18. Source Network Maintenance
  19. Item Site Planning Maint.
  20. DRP Lite Setup Location Maintenance Company Address Number Range Management Inventory Movement Codes Shipping Group Maintenance
  21. Location Maintenance
  22. Company Address
  23. Number Range Management
  24. Inventory Movement Codes
  25. Shipping Group Maintenance
  26. Shipping Group Maintenance
  27. Shipping Group Maintenance
  28. DRP Lite – Step by Step Process
  29. DRP Lite – MRP Detail –Receiving Site
  30. DRP Lite - MRP Detail -Source Site
  31. DRP Lite - Intersite Request Rpt
  32. DRP Lite - Inventory Report
  33. DRP Lite - Shipping
  34. DRP Lite - Shipping
  35. DRP Lite – Shipping Document
  36. DRP Lite – Inventory In Transit
  37. DRP Lite - Receiving
  38. DRP Lite – Financial Impact Inventory transfers at Standard Cost Difference in Item-Site Cost recognized at Receiving Site
  39. Advantages - DRP Lite Model Streamlined process does not require Distribution Order Shipments or Receipts Shipping document created based on specified transactions DRP Planned Intersite Requests can still be utilized Appropriate for specific business scenarios
  40. Questions?
  41. Thank You Nadia Truxell ntruxell@logan-consulting.com
  42. DRP Distribution Requirements Planning
  43. Power Solutions US Supply Chain Customers DC - 5 Fill & Form Dist Center FIP - 5 Fully Integrated Plant Enertec Mexico Multiple Battery Plants DAP - 2 DUF Assembly Plant PowerFrame - 1 Battery Grids Poly - 2 Poly Battery Cases External Vendors
  44. DRP Regen/Net Change Screen shot – System generated Intersite Requests – Status= P
  45. Culligan – US BusinessSupply Chain Customers COD Branches – 64 US CORP Warehouses - 2 CA and IL External Vendors (China, US)
  46. Maquila - 2 Parent Company in US Customer Demand Demand Manufacturing Site in Mexico Supply
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