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Die & Mold for Mass Production

Die & Mold for Mass Production. Die & Mold for Mass Production 금형과 대량생산기술. Associate Professor Su-Jin Kim School of Mechanical Engineering Gyeongsang National University. Configuration of Automobile. Roof Module. Cockpit Module. Front End Module. Rear Chassis Module. Seat Module.

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Die & Mold for Mass Production

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  1. Die & Mold for Mass Production Die & Mold for Mass Production 금형과 대량생산기술 Associate Professor Su-Jin Kim School of Mechanical Engineering Gyeongsang National University

  2. Configuration of Automobile Roof Module Cockpit Module Front End Module Rear Chassis Module Seat Module Steering Module Front Chassis Module Door Module

  3. Module suppliers Cockpit Module [모듈 공급업체] 현대모비스 한라공조 Cluster [생산업체] S&T대우 유니크 Instrument Panel [생산업체] 현대모비스 현대EP 세원정공 덕양산업 동국실업 Air Bag [생산업체] 현대모비스 S&T대우 Navigation Car Audio MF Switch [생산업체] 현대모비스 S&T대우 팅크웨어 [생산업체] 대동 [생산업체] 현대모비스 대성엘텍

  4. Module suppliers Chassis Module [모듈 공급업체] 현대모비스 현대위아 만도 S&T대우 [생산업체] 현대모비스 현대위아 만도 대원강업 S&T대우 한국델파이(비상장) Suspension [생산업체] 현대모비스 현대위아, 만도 화승알앤에이 평화산업, S&T대우 한국델파이(비상장) Steering [생산업체] 현대모비스 만도, 한국프랜지 상신브레이크 새론오토모티브 KB오토시스 Brake

  5. Module suppliers Door & Body Module [모듈 공급업체] 성우하이텍 평화정공 세원정공 Body Parts [생산업체] 성우하이텍 세원정공 화신 동원금속 에코플라스틱 Door Parts [생산업체] 평화정공 Seat Module [생산업체] 한일이화 대원강업 광진윈텍

  6. Module suppliers Powertrain Module [모듈 공급업체] 현대모비스 한라공조 Engine [생산업체] 현대모비스 모토닉, 지코 화신, S&T대우 한국프랜지 SJM, 현대EP Transmission [생산업체] 현대위아 S&T중공업 에스엘 경창산업

  7. Domestic Production

  8. Avante MD Avante MD 2012년 358,524대 생산

  9. 용접 공정 차체 공정 자료: 한국자동차 공업협회 자료: 한국자동차 공업협회 도장 공정 조립 공정 자료: 한국자동차 공업협회 자료: 한국자동차 공업협회 Mass Production

  10. Mass Production Sheet Metal Forming 판재 성형

  11. Sheet metal forming (판재성형) • Sheet metal forming is a processes that shape a piece of sheet metal into the desired part through shearing(전단) and deformation(성형). • It is also called pressworking, press forming, or stamping.

  12. Automotive Stamp Die (프레스 금형) • Process: Drawing → Trimming → Hemming → Punching http://www.youtube.com/watch?v=ydoEJnwMlnk

  13. Draw Die Blank holder Lower die

  14. Draw Die • lower die (b) blank holder (c) upper die (d) die assembly

  15. Automotive Die Machining

  16. Transfer Die (트렌스퍼금형) • The large sheet metal part is transferred to next station after an operation by transfer machine. http://www.youtube.com/watch?v=MTPQfEwxtf8&hl=ko

  17. Progressive Stamping Die • Multiple operation such as punching, bending, blanking. http://www.youtube.com/watch?v=BDIYBloDydM&hl=ko

  18. Roll forming • Roll forming: Metal strip is bent as it pass through series of rolls. • Roll bending: Cylindrical shaped produced from plate. Roll forming Roll bending SME: http://www.youtube.com/watch?v=xGLHjyPdDBI Com: http://www.youtube.com/watch?v=44XD5mZoM_0&hl=ko

  19. References • 삼도프레스: www.samdopress.co.kr장비 • AMADA: www.amada.co.kr장비 • IDETEC: www.dietec.co.kr프래스금형

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