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PinBrazing

PinBrazing. The Silver bonding method. What is PinBrazing ?. A portable Silver brazing method for connecting cables to steel structures. Why PinBraze on pipelines?. For preventing pipes and other steel structures from corroding by installing Cathodic Protection Systems.

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PinBrazing

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  1. PinBrazing The Silverbonding method

  2. What is PinBrazing? A portable Silver brazing method for connecting cables to steel structures

  3. WhyPinBraze on pipelines? For preventing pipes and other steel structures from corroding by installing Cathodic Protection Systems

  4. What is PinBrazing? A silver brazing method with low melting temperature, 600˚C (1100°F). Silver, the best electrical conductor of all metals. Only 5 micro Ohms transition resistance Secure against corrosion. High mechanical strength. 50kp/mm2 Binding Strength, 25kp/mm2 Shear Strength No melting of the steel in the pipe. Portable: Battery powered. 36V DC.

  5. History of PinBrazing

  6. What is PinBrazing?

  7. What is PinBrazing? Assortment of Brazing pins of different size and shape

  8. What is PinBrazing? Cable Lugs of different size and shape

  9. What is PinBrazing? www.pinbrazing.eu New Patented PinBrazing connection for connecting anode leads without cable lugs

  10. What is PinBrazing? Special Connectors, Rail bonds, Jumper bonds, Extension bonds etc

  11. Howdoes it works? • Preparation • Grind for the ground magnet and the brazing area

  12. Howdoes it works? • Pull the trigger • The brazing starts

  13. Howdoes it works? • The capsule of the brazing pin is opened • A special flux powder cleans the surface

  14. Howdoes it works? • The silver soldering material melts • The process is automatically finished

  15. Howdoes it works? • Knock off the controlshaft on the brazing pin with a hammer

  16. Howdoes it works? Completed PinBrazing

  17. Advantages • Silver brazing method ensure lowest possible transition resistance in connections • Low melting temperature, appr. 600˚C (1100°F) • Brazing method, Not welding • Does not melt or mix the steel and copper only the Silver is melting

  18. Advantages • Fast installation, cpl. Bonding in 1-2 minutes • All weather system! Rain, snow…no problem! • Easy to use and learn…anyonecando it! • Safe for the operator, only 36 V • No risk for steam explosions • Safe for the work piece • Automated process

  19. Advantages Silver Bonding Method Thanks to the extremelylowtransitionresistance the PinBrazedconnectorwillnevergoesoffbecause of a currentsurge

  20. Advantages vs other brands AutomaticallyadjustedBrazing Guns! A perfectbrazingresultrequires a correct lift height of the brazing pin … Every time

  21. Advantages vs other brands AutomaticallyadjustedBrazing Guns! With a incorrectadjustedbrazinggun, the arcwill not work against the workpiece. The resultwill be a coldbrazing with insufficient strength.

  22. Advantages vs other brands The solution AutomaticallyadjustedBrazing Guns! Safetrack Patent

  23. Advantages vs other brands Electronicallycontrolled Energy output. Patent Automaticallyadjustedbrazinggun. Patent Brazing pins withoutfuse wires Lightweightunit. 9,8kg (22lb) Lowmaintenance, Safetrack Brazing Guns has a minimum of componentsunlikeothers brands.

  24. PinBrazing vs othermethods

  25. Equipments • ECONECT • Brazing Capacity: 50 Brazings per charge • Li-Ion Battery. Nano-technology • Recharged in 2h • Constant Energy Control System. Patent • Automatic Brazing Gun. Patent • Internal battery preheater • Grinder • Tool Case • Grounding Device • System Voltage: 36V DC • Weight: 9,8 kg (22lb)

  26. Equipments • S30XC • Brazing Capacity: 40-60 Brazings per charge • Recharged in 5-7h • Constant Energy Control System. Patent • Automatic Brazing Gun. Patent • Grinder • Tool Case • Grounding Device • System Voltage: 36V DC • Weight: 22-25 kg (48-55lb)

  27. Equipments • S101 • Brazing Capacity: 60-100 Brazings per charge • Recharged in 8-10h • Constant Energy Control System. Patent • Automatic Brazing Gun. Patent • Grinder • Grounding Device • System Voltage: 36V DC • Weight: 50kg (110lb)

  28. Equipments • S300 • Powered by welding inverter (not incl.) • Automatic Brazing Gun. Patent • Grounding Device • Required power supply: • - 250-300A • - Max 80V Open circuit voltage • Weight: 5kg (11lb)

  29. Equipments • SL-85 Extended Brazing Gun • The SL-85 Gun can be used in small holes for connecting cables to pipes only by using vacuum excavation techique. A hole size of only 180mm (7”) in diameter is needed. • To use with a S30XC brazing unit • Automatic Brazing Gun. Patent • Integrated Grounding Device • 1,5-2,6m (5-8ft) Telescopic adjusted • Weight: 9kg (19,8lb)

  30. Where to usePinBrazing? • Cathodic Protection of Pipelines

  31. Where to usePinBrazing? • Cathodic Protection • of Pipelines

  32. Where to usePinBrazing? • Cathodic Protection of Pipelines

  33. Where to usePinBrazing? • Cathodic Protection installations

  34. Where to usePinBrazing? • Connecting Anodes on • Off-Shore pipelay vessels

  35. Where to usePinBrazing? • Connecting Bracelet Anodes

  36. Where to usePinBrazing? • Grounding Industry

  37. Where to usePinBrazing? • Grounding Industry

  38. Where to usePinBrazing? • PinBrazing can be done in any weather and temperature. • Below is from installations in Irkutsk, Siberia, 5171 km east of Moscow.

  39. Where to usePinBrazing? • For the Rail Industry • Signal Bonds • Grounding of mast poles • Attaching Heating Clips • Power return current Bonds • Impedance Bonds • Temporary Bonds

  40. ReferencesCathodic Protection Industry -Corrpro, USA -Corrpro, Canada -Spectra Energy, USA -Acergy(Pipelaying vessels), UK -Acergy (Pipelaying vessels), USA -GSP (Pipelaying vessels), Romania -Nord Stream, Russia-Germany -B.S.S. Technologies,UAE

  41. ReferencesCathodic Protection Industry -CABGOC (Chevron), Angola, Africa -Exxon Mobil -Subsea 7 (Pipelaying vessels) -IOEC (Pipelaying vessels), Iran -SAIPEM, Kazakhstan -PEMEX, Mexico

  42. ReferencesCathodic Protection Industry -Corrosion Control Services[B] Pvt Ltd, India -PSL Ltd, India -Petunia Co. Iran -KaviyanGostar Co. (KGC), Iran -BITCO, Kuwait -RWNA, Malaysia -Bechtel, UAE -ADCO, UAE -JORDAN Petroleum Refinery Co, Jordan -Iget-Industrie, France -Mekorot Water Co Israel -Pipeline Integrity Management Ltd, Israel

  43. ReferencesCathodic Protection Industry -Euramco Ltd, UK -Cathtect (Pty) Ltd. South Africa -Hesco, Russia -Gaskomplekt OAO Beltransgaz, Belarus -Giprospezgas, Russia -Corrpol, Poland -Toyo engineering, Japan -SAVCOR ART OY, Finland -OyOsmos Tech, Finland -Bijl Industrial Supply BIS, Netherlands -EestiGaas, Estonia

  44. ReferencesRail industry Trafikverket (Swedish Rail Adm.) VR (Finnish Rail Adm.) Network Rail (British Rail) CN (Canadian National Railway) CP (Canadian Pacific Rail) BNSF (Burlington Northern Rail, USA)

  45. ReferencesRail industry -SL Bansystem AB, Stockholm underground (Metro) -StruktonRailinfra -Gothenburg Tramway -Norrköpingsspårvägar AB -Carillion rail -Balfour Beatty Rail -Adtranz, Sweden -ABB Signal, Sweden -Siemens, Sweden

  46. ReferencesRail industry -Helsinki Metro, Finland -London Underground, UK -Tyne and Wear Metro, UK -RFI Italian Railway, Italy -Russian Railways, Russia -Austrian State Railways, ÖBB, Austria -Greece State Railways, Greece -Oslo Sporveier AS, Tramway, Norway -Algerian Railways, Algeria -AZD Praha, Czech Republic -Banestyrelsen, Denmark, for use on the tunnel/bridge between Denmark and Sweden -Lithuanian railway, Lithuania

  47. ReferencesRail industry -Southern Railways, India -Northern Railways, India -Central Railways, India -South Eastern Railways, India -Western Railways, India-GEC Alstom, France -Westinghouse, UK & Italy -Izmir Metro, Turkey -Egyptian National Railways, Egypt -Hammesly Iron Railway, Australia -Serbia -Slovenia -Metro, St Petersburg Russia -Pakistan Rail

  48. Otherrange of Products

  49. www.pinbrazing.eu ISO 9001:2000 Certified Since 2006

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