Transforming Oil & Gas Safety and Efficiency with Industrial IoT

1. CASE STUDY The Role of IoT in Improving Safety and Operational Productivity CLIENT BACKGROUND A leading global oil & gas operator managing large offshore and onshore assets. The company aimed to modernize operations using Industrial IoT (IIoT) to boost safety, reduce downtime, and enable real-time decision- making. Projects IoT’s Impact on Oil & Gas Safety and Productivity Oil & Gas – Upstream Operations Industry Fleet Sizes 120+ drilling sites and production facilities CHALLENGES Safety Challenges in Harsh Zones Equipment Downtime Lack of Real-Time Data Manual Processes Operating in extreme offshore and remote locations exposed workers to hazardous conditions with limited real-time safety monitoring, increasing incident risks. Frequent unplanned equipment failures caused costly operational delays and reduced production efficiency. Siloed systems and outdated monitoring tools led to delayed detection of anomalies, hampering timely maintenance and decision-making. Reliance on manual inspections and reporting slowed response times and increased the risk of human error.

2. IoT Solutions Implemented 05 01 02 03 04 Predictive Analytics Integration Advanced Integrity Testing Non-invasive electromagnetic and ultrasonic inspections maintained casing strength and prevented leaks. Subsurface Monitoring Systems Acoustic Sensors Real-Time Pressure & Temp Monitoring IoT data fed into predictive platforms to enable proactive maintenance, minimizing downtime and maximizing asset reliability. Early detection of equipment faults through sound wave monitoring helped avoid unexpected failures. Continuous monitoring of key well parameters ensured timely identification of risky deviations. Deployment of downhole sensors delivered ongoing data on well conditions, enhancing operational awareness. OVERALL IMPACT Enhanced Safety: Strengthened safety measures with real-time monitoring and early fault detection. Increased Uptime: Reduced unplanned downtime by enabling predictive maintenance. Cost Efficiency: Lowered operational costs through optimized maintenance and resource use. Informed Decisions: Provided accurate data for faster, smarter decision-making. Implementing IoT-driven monitoring systems has revolutionized our approach to well integrity. Access to continuous real-time data allows us to detect issues early, reducing downtime and enhancing safety across all sites. The improvements in operational efficiency and compliance have been outstanding. — RAJIV MEHTA, HEAD OF OPERATIONS Integrating IoT into our construction fleet has completely transformed how we manage operations. From real-time tracking and fuel monitoring to predictive maintenance and automated reports — everything is now at our fingertips. We've reduced fuel wastage by nearly info@rejigdigital.com rejigdigital.com +1 (510) 956 6572