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Southern Company Biomass to Electricity Research

Southern Company Biomass to Electricity Research. Jeremiah Haswell Southern Company Research & Environmental Affairs LSU Alternative Energy 2009 April 23 rd , 2009. Outline. Southern Company Introduction Renewable Portfolio Standards Renewable Options in the Southeast

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Southern Company Biomass to Electricity Research

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  1. Southern CompanyBiomass to Electricity Research Jeremiah Haswell Southern Company Research & Environmental Affairs LSU Alternative Energy 2009 April 23rd, 2009

  2. Outline • Southern Company Introduction • Renewable Portfolio Standards • Renewable Options in the Southeast • Biomass Co-Firing Research • Plant Mitchell • Questions

  3. Southern Company • Premier super-regional energy company in the Southeast U.S. and a leading U.S. producer of electricity • Reputation for • excellent customer satisfaction • high reliability • retail electric prices that are 15% below national average • Consistently highly ranked on Fortune magazine’s list of“America’s Most Admired Companies” • 4.2 million customers, representing 12 million people • 120,000 square miles of service territory • 40,000+ MW of generating capacity

  4. Southern Company “Owned” H H H H H S S H H S H H S N S S S H S S N H S S S S S S N S S S S S S S S S PA PA PA PA CC CT CC CC CC CC CC CC CC CT CC CT CT CT CT CT CC CC CT CT CT Rowan County Energy Complex H Estatoah Dam Nacoochee Dam Burton Dam H Weiss Dam Murray Tugalo Dam Terrora Dam Rocky Mountain Tallulah Dam Smith Dam Plant Gadsden Yonah Dam Plant Gorgas H Plant Hammond Neely Henry Dam Plant Bowen Plant Dahlberg Plant Miller Morgan Falls Dam H H H Barnett Shoals Dam Logan Martin Dam Bankhead Dam Plant McDonough Plant Gaston H Plant Yates Holt Dam Calhoun H Wallace Dam H H Lay Dam Lloyd Shoals Dam Harris Dam Plant Wansley H H Holt Dam Plant Wilson Mitchell Dam H Sinclair Dam Plant Scherer Riverview Dam H H Plant Greene County Jordan Dam Plant Branch Martin Dam Plant Vogtle H Plant Robins Langdale Dam H H Bouldin Dam Yates Dam H H Bartletts Ferry Dam Thurlow Dam Mid-GA Cogen H Plant McIntosh Goat Rock Dam Plant Harris West Georgia H Plant Franklin Oliver Dam Plant Sweatt H North Highlands Dam Plant Kraft H Flint River Dam Washington County Plant Mitchell Plant Hatch Plant Eaton Plant Farley Plant Barry Plant McManus Plant Daniel Plant Theodore Plant Scholz Plant Crist Chevron Cogen Plant Watson Plant Type OPCO Plant Smith Nuclear (3,759 MW) N APC Stanton Generating Facility S Steam (21,587 MW) GPC Plant Oleander CC Combined Cycle (8,359 MW) GULF Total 42, 514 MW CT Combustion Turbine (3,992 MW) MPC Hydro (2,815 MW) H SPC DeSoto County Energy Complex Power Purchase Agreements (2,002 MW) PA

  5. Renewable Drivers • Current renewable power drivers: • The political and societal movements toward capping CO2 emissions from power plants to curtail global warming • State and Federal Renewable Portfolio Standards • Cost and dependence on imported fuels • Current Administration’s Agenda

  6. Climate Change “Global Warming” Articles in Major U.S. Newspapers

  7. Renewable Portfolio Standards (RPS) or Renewable Electricity Standard (RES) • Currently 28 of the 50 US states and the District of Columbia have adopted a RPS. • RPSs range from 105 MW in Iowa to 25% by 2025 in Oregon. • Nationally there are multiple proposed bills: • Binghaman – 20% by 2020, Efficiency up to 5%, 5M MWh and up. • Markey – 25% by 2025, no EE, 1M MWh and up.

  8. Renewable Portfolio Standards www.dsireusa.org / April 2009 WA: 15% by 2020* ME: 30% by 2000 New RE: 10% by 2017 VT: (1) RE meets any increase in retail sales by 2012; (2) 20% RE & CHP by 2017 MN: 25% by 2025 (Xcel: 30% by 2020) MT: 15% by 2015 • NH: 23.8% by 2025 ND: 10% by 2015 MI: 10% + 1,100 MW by 2015* • MA: 15% by 2020+1% annual increase(Class I Renewables) OR: 25% by 2025(large utilities) 5% - 10% by 2025 (smaller utilities) SD: 10% by 2015 WI: Varies by utility; 10% by 2015 goal • NY: 24% by 2013 RI: 16% by 2020 CT: 23% by 2020 • NV: 20% by 2015* IA: 105 MW • OH: 25% by 2025† UT: 20% by 2025* • PA: 18% by 2020† IL: 25% by 2025 • CO: 20% by 2020(IOUs) 10% by 2020 (co-ops & large munis)* • NJ: 22.5% by 2021 CA: 20% by 2010 VA: 12% by 2022* • MD: 20% by 2022 • MO: 15% by 2021 • AZ: 15% by 2025 • DE: 20% by 2019* • NC: 12.5% by 2021(IOUs) 10% by 2018 (co-ops & munis) • DC: 20% by 2020 • NM: 20% by 2020(IOUs) • 10% by 2020 (co-ops) TX: 5,880 MW by 2015 28 stateshave an RPS 5 states have goals HI: 20% by 2020 State renewable portfolio standard Minimum solar or customer-sited requirement * State renewable portfolio goal Extra credit for solar or customer-sited renewables † Solar water heating eligible Includes separate tier of non-renewable alternative resources

  9. US Wind Resources Source: Wind Energy Atlas of the United States (NREL)

  10. Solar Intensity: United States

  11. US Geothermal Resources • An economic resource however limited based upon geology Source: US Department Of Energy

  12. Bioenergy • Energy derived from Biomass • Biomass is defined by Ralph Sims as “recent organic matter originally derived from plants as a result of the photosynthetic conversion process, or from animals, and which is destined to be utilized as a store of chemical energy to provide heat, electricity, or transport fuels” • Biomass is an abundant resource in the Southeast. • 21,000 MW worldwide (8,300 MW US) - 2005

  13. Biomass to Electricity Options • Co-firing • Co-Milling • Direct Injection (DI) • Dedicated Biomass Plants • Biomass Repowering of an existing unit • Brownfield or Greenfield sites • Biomass Gasification - DI, CT, CC • Biodiesel Co-firing in CT’s or boilers

  14. Co-Milling Project Objectives • Determine the costs and benefits of co-firing whole tree green wood chips on: • power plant fuel handling • combustion efficiency • and air emissions • Determine cost and feasibility of harvesting trees for co-firing fuel in an existing coal fired boiler.

  15. Small Wood Chips Co-milling • Mix biomass with coal and introduce into the boiler through coal handling system • Little or no capital investment • Low co-firing percentages (1 to 5% by energy input) • Tested at Plant Gadsden 1 & 2 - Fall 2007, Spring 2008 • Plant Greene 1& 2 County - Fall 2008 • Spring 2009 – Barry 2 • Watson 4 & 5 • Gaston 3, Gorgas 6

  16. Cutting & Chipping Trees Talladega National Forest Precision Husky Modified Drum Chipper

  17. Small Wood Chips Co-milling

  18. Results – Mill Amps • Mill Amps increased 10 – 15% with wood addition • Mill motors require spare capacity to carry higher amps

  19. Boiler Efficiency Results • Reduced dry gas loss offsets increased moisture losses with wood. • 10% wood Co-firing about the same efficiency as coal • 15% wood Co-firing between 0.0 - 0.7 % lower than coal

  20. Small Wood Chips Co-millingSummary of Results from Plant Gadsden • Small wood chips successfully co-fired at 3 to 5% energy input • Emissions were unchanged (NOX and CO) or reduced (CO2, SO2, Hg) • Boiler efficiency unaffected at 3%, slightly lower at 5% co-firing

  21. Plant Gadsden Direct Injection System • Alabama Power Renewable Energy Rate • 2.25 cents for 50 kwh block • Customers sign up for X blocks for 12 months • Two 1,000-pound bales of switchgrass generate 1,000 kilowatt-hours of electricity - enough to power an average home for a month.

  22. Plant Gadsden Direct Injection System • Can co-fire up to 10% by energy. • Research system – limited to 7,000 lb/hr.

  23. Biomass Repowering • Proven at other sites • Plant Schiller 50 MW conversion • Biomass plants have the advantage of being able to be dispatched like typical fossil fuel plants • Accepted as CO2 neutral • More cost competitive than Greenfield sites • $1400 – 2000 /kW vs. $4000 / kW • Direct replacement for coal generation capacity

  24. Plant Mitchell http://www.youtube.com/user/GeorgiaPowerChannel

  25. Mitchell Biomass Re-powering Study • T-fired PC Boiler (CE), built in 1962, Single Reheat • 165 MW gross, 156 MW net • Full Load Coal Flow: 60 ton/hr • 40 ft x 26 ft boiler plan area – limiting parameter • 1875 psig, 1000oF, 1,075,000 lb/hr • Coal Bunker Capacity: • 1630 tons, 27 hours • 30+ day On-site Coal Supply • Existing emissions controls • ESP, 1% S coal

  26. Plant Layout

  27. Mitchell Woodyard Concept #1 – Linear Piles

  28. Mitchell Woodyard Concept #2 – Circular Piles

  29. 4 Truck Tippers2 Screens and Hogs

  30. Stacker / Reclaimer

  31. Boiler House Retrofit Requirements Install: • Wood chip delivery system • Stoker grate • Air supply ductwork, including new booster fans for fuel distributors • Replace furnace bottom, pressure parts, etc. • Bottom ash collection system • Grate cooling water supply • Foundation upgrades • Install multi-clone between economizer and air heater (1 ea. path) • New retractable sootblowers for air heaters (1 each) • Controls

  32. Mitchell Unit 3 with DSC Vibrating Hydrograte

  33. Air Swept Spouts for Biomass Fuels

  34. Environmental Controls • Existing ESP is adequate • Multiclones would be added to remove large particulates and re-inject them for additional fuel burning • Large reductions in NOx, SOx, Hg, CO2 emissions

  35. 100% Biomass Operation • Capacity: • 96 MW net w/ new Stoker Grate and Suspension Firing • Heat Rate ~ 12,500 Btu / Hr • Approx. 1.1 million ton/yr biomass use • Biomass delivery would be on the order of 160 trucks per day for a 5.5 day delivery schedule. • Timeline • August 22, 2008 Filed with GA PSC • December 2008 Air permit filed with EPD • March 17, 2009 PSC Unanimous Approval, 5 -0 • March 2010 Final air permit expected • April 2011 Retrofit construction begins • June 2012 Begin operations

  36. SE Renewable Energy Potential • Wind has small capacity potential in the southeast • Solar photovoltaics has very high cost and requires large land area • Landfill methane can be cost competitive, but has small capacity potential • Biomass has higher capacity potential in the southeast. Co-firing and converting an existing plant have lower costs than a new biomass facility.

  37. Summary • State and National RPS are more of a when than why. • Biomass is the most economical option in the Southeast • Southern Company must develop a comprehensive list of possible solutions which includes all forms of renewable generation.

  38. Questions If we knew what we were doing, it wouldn't be called research, would it?       - Albert Einstein

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