Integrating Six Sigma and Lean Manufacturing The Challenges & Benefits. Frank Garcia ADVENT DESIGN CORPORATION. SIX SIGMA or LEAN MANUFACTURING Need to lower costs & reduce lead time?. Material flow is poor Error rate is high Can’t deliver ontime Equipment too slow.By devaki
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?. Problem Solving Steps. 2. Think, think, think of some solutions. 1. What is my problem?. 3. What would happen if…? Would it be safe? Would it be fair? How would everyone feel?. 4. Give it a try!.
Problem Solving Steps. 1. Geometry & drawing: trajectory, vectors , coordinate axes free-body diagram, … 2. Data: a table of known and unknown quantities, including “implied data”. 3. Equations ( with reasoning comments ! ), their solution in algebraic form , and
FRONT-END. Identify customer-driven critical-to-quality (CTQ) characteristics. Identify processes causing defects and waste in a CTQ characteristic. Input. Six Sigma Problem-Solving Model. MeasureAnalyzeImprove Control. Sustained 6s Output.
Steps for Problem Solving. Overview. What are the six steps of problem solving? What are common group problems? What are common indicators of group problems?. Group Discussion.
SMART Problem-Solving Steps. S = State the problem. M = Make a goal. A = Actions – list the actions you might take. R = Reach a decision about which actions you could take. T = Try it and review it. GUIDELINES FOR GOOD WEEKLY GOALS. Important to you, and you are committed to it.
Steps in Problem Solving. Preparation: Find and frame problem Production: Develop good problem-solving strategies (subgoals, algorithms, heuristics) Evaluate solutions Rethink and redefine problems and solutions over time. Heuristics vs. algorithms.