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Celltrack ™

Celltrack ™. Scheduler. Celltrack Scheduler. Illustrative Gantt charts Drag & Drop user interface Identification of conflicts Tool / Item /Frame Check production requirements Material / Consumables / Operators Confirm job completion targets Updated with live production data

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Celltrack ™

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  1. Celltrack™ Scheduler

  2. Celltrack Scheduler • Illustrative Gantt charts • Drag & Drop user interface • Identification of conflicts • Tool / Item /Frame • Check production requirements • Material / Consumables / Operators • Confirm job completion targets • Updated with live production data • Automatic or manual production start times and projected finish times • Optional fixed start date and time • Optional automated scheduling from ERP

  3. Access Control • All Machines • Groups of Machines • Calendar/Site/Task

  4. Scheduler

  5. Grouping of Work Orders • Work Orders can be grouped by Operation or Dye (Pigment) • Injection • Painting • Assembly • etc..

  6. Information Display Time Tool or Frame Machine Work Order & Item Operators

  7. Information Display - Job Requested End Date

  8. Calculated End Date Uses actual production rates

  9. Work Order Status Work Order running Work Order scheduled Work Order completed

  10. Tools • Un-schedule • Zoom In/Out • Observe Shift Calendar • Take account of actual Efficiency Rates • Display Alarms on required Start/End date • Filter by • Work Order • Item • Tool or Tool Status

  11. Shift Calendar Each Machine can have a unique Shift Calendar Inactive Shift

  12. Scheduler with Calendar enabled Machines shutdown at night and weekends

  13. Alarms Jobs that will fail to meet their start or due date

  14. Efficiency Rate Longer Cycle Times, High Scrap Rates, Machine Down, all change end time

  15. Re-Schedule a Terminated Job

  16. Machine Compatibility • For selected Work Order • System checks machine compatibility • 2 levels • Station e.g. Production method • Sub-Station e.g. Clean Room Undefined Same Station and Sub-Station Same Station Different Station

  17. Machine Tree Create Machine Trees and group machines by location, shift or task

  18. Manufacturing Sequence Create Manufacturing Sequence and specify Machine requirements

  19. Machine Requirements This Item is Injection Molded and must be produced in the Clean Room

  20. Incompatible Manufacturing Process Painting cannot be performed on Injection Molding Machines

  21. Part / Tool Conflicts • For selected Work Order • System checks Item / Tool conflicts Different PartSame Tool Same PartDifferent Tool Same PartSame Tool

  22. Multiple Jobs – Frame Tools Single Machine withMultiple Jobs Different quantities and completion times Option to schedule at same time

  23. Frame Conflicts • For selected Work Order • System checks for Frame conflicts and machine compatibility Jobs have same Tool configuration Jobs have differentTool configuration

  24. Work Order / Machine Assignment Scheduled Work Order and Machine assignments

  25. Forecast Materials Material requirements for each Work Order each week

  26. State of Orders Status of all running and scheduled Work Orders

  27. Tool / Machine Maintenance • Production data • No. of hours • No. of cycles • Service record

  28. Tool Status Indicator • Colour coded status indicators • Status indicator for tool displayed on scheduler

  29. Schedule with fixed date/time • Used for preventative maintenance or other task that must take place at a certain time • Indicated by • Yellow bar • Triangle on machine name • Red Arrow if busy or insufficient time available for task

  30. Work OrderManagement ComponentDetails Scheduling Resource Planning ProductionOrders &Monitoring Manufacturing Processes Production Reporting SPC/SQC Scheduling from ERP ERP System Celltrack Work Orders can be scheduled to Machines directly using the ERP interface

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