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Humidifying a Sealant Cure Oven Product Design Specifications- Winter 2012

Humidifying a Sealant Cure Oven Product Design Specifications- Winter 2012. Team Members: Thong Truong Paul Lucas Khoi Nguyen Asgedom Grehiwot Mircea Bec Meshari Ebrahim Faculty Advisor: Dr. Faryar Etesami Industrial Adviosr : Rory Olson. Preview . Background Information

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Humidifying a Sealant Cure Oven Product Design Specifications- Winter 2012

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  1. Humidifying a Sealant Cure OvenProduct Design Specifications- Winter 2012 Team Members: Thong Truong Paul Lucas Khoi Nguyen AsgedomGrehiwot MirceaBec MeshariEbrahim Faculty Advisor: Dr. FaryarEtesami Industrial Adviosr: Rory Olson

  2. Preview • Background Information • Mission Statement • Project Plan • Customer Identification • Product Design Specification • House of Quality • Technical Risk Management • Q&A

  3. Background Information • Most of Boeing design aircrafts are affected by corrosion. • How do they prevent corrosion? • Process of preventing corrosion- sealing and curing. • The two current approaches of sealant are known as “traditional” and “lean” methods. • Advantages and disadvantages of each method.

  4. Traditional Method • Advantages: • Hold many parts. • Has humidity control. • Disadvantages: • Large Size, costly to move. • Hardwired/Plumbed. • Inefficient flow control

  5. Lean Method • Advantages: • Proper size and flow. • Not hardwired. • Apply 120v AC • Disadvantages: • No humidity control. • Plumbed.

  6. Mission statement Design a device which can embrace the advantages of the two current methods together to produce a highly efficient curing oven. Equip the current oven with a non-corrosive, humidity control and maintain a lightweight design. Design oven will have on board water supply.

  7. Project Plan

  8. Customer Identification • Internal: • PSU Capstone Program. • Dr. Etesami, Capstone Instructor. • Capstone Team Members. • External: • Boeing Company. • Rory Olson, Boeing Research and Development Engineer

  9. Product Design Specification (PDS) Priority • Performance: • Quality and Reliability: Maintain 135 ± 5 oF High • Humidity of 50% ± 5% RH High • 1 out of 1000 part failure.

  10. Product Design Specification (PDS) Priority • Life in Service: • At least 5 years with little maintenance. • Materials: • Nosilicone products can be used in the fabrication • or assembly of the oven. • Use corrosion resistant materials. • Dimensions: • for this project we would be using • 3’ wide x 3’ tall x 4’ deep oven. • Ergonomics: • Weight light of water tank(<35 lbs. and 4’ height) High Medium Medium Low

  11. House of Quality

  12. Technical Risk Management • Scope Definition: • A “scope control process” will be maintained throughout the lifetime of the project. • Performance: • Performance of each team member will influence directly to the success of the product. • Reliability: • The product must be reliable since it utilizes on a daily basics. Identify the design’s weaknesses and eliminate or minimize their effects.

  13. Summary • Background Information • Mission Statement • Project Plan • Customer Identification • Product Design Specification • House of Quality • Technical Risk Management

  14. QUESTIONS

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