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National Steel Fabrication: Leading Global Steel Fabricator

National Steel Fabrication (NSF) is a world-class steel fabricator with state-of-the-art facilities in Egypt. We specialize in delivering exceptional value for large and complex steel fabrication projects, offering a wide range of products including steel structures, tanks, pressure vessels, and more. Our commitment to quality and safety, along with our strong engineering capabilities and top certifications, make us the preferred choice for steel fabrication solutions worldwide.

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National Steel Fabrication: Leading Global Steel Fabricator

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  1. Feb 2019

  2. General Overview • The Construction Group benefits from a vast fleet of world class equipment that are maintained through a strict and regular maintenance regime to ensure maximum operational efficacy. Orascom Construction Limited (OCL) Dubai, UAE • Founded in 1950 • Leading construction contractor in the MENA region [present in 23 countries]. • Capable of undertaking Power, Oil & Gas, Industrial and Infrastructure projects on Turnkey Basis. • Strong financial capabilities, turnover in 2016 more than US$ 4.03 billion. • Primary listing on NASDAQ Dubai and secondary listing on the Egyptian Exchange “EGX”. • Strong track-record in private equity style development of business units. • Owns largest steel fabrication facility  in the Middle East and Africa Top 10 Contractors in United States: #5 (2017 ENR Rankings) Top 10 Contractors in Africa: #8 (2017 ENR Rankings) 100% 100% • Construction Group • Primarily focused on infrastructure, industrial & high-end commercial projects • The Construction Group ranks among the world’s top global contractors. • Iowa, USA • Top 100 US contractor present in 12 states; largest contractor in the state of Iowa 100% 50% • Cairo, Egypt • 2017 ENR Rankings: #32 Int’l Contractors 50% • Virginia, USA • Preferred US Government contractor in Central Asia and MENA • Milan, Italy • Founded in 2015 to target EPC+F, PPP and Development initiatives in the Middle East and Africa regions • Brussels, Belgium • 2017 ENR Rankings: #61 Int’l Contractors list 2

  3. National Steel Fabrication General Overview NSF Headquarters Strategy Mission • We work to deliver exceptional value for our stakeholders by following a coherent and considered strategy. • Targeting large and complex steel fabrication projects worldwide. • Working in partnership with local and global leaders. • Investing in the best people and technology. • Maintaining our commitment to quality and safety. • Searching for new opportunities in order to deliver exceptional value. We will be the customers’ preferred choice for steel fabrication and erection solutions and will lead our industry by providing the best value in products, services and solutions to our customers. 3

  4. Construction Materials and Property Management 100% 100% 100% 60.5% United Paints & Chemicals 56.5% 56.5% National Pipe Company 40% 14.7% 4

  5. National Steel Fabrication • NSF boasts a series of state of art facilities in Egypt which allows it to be very adaptable to client sophisticated requirements and complex projects. Operations F1 - 6thOctober, Egypt F3 - Ain Sokhna, Egypt • Production Capacity: 100,000 tons/year • Total Space Area: 750,000 (m2) 5

  6. Phase 1 ( present) Shop floor area: 43,200 m2 Paint/blasting area: 90,000 m2 Ain-Sokhna Facility – F3 Close Painting area 10km2 17 18 16

  7. National Steel Fabrication NSF Ain Sokhna Facility 7

  8. National Steel Fabrication NSF Ain Sokhna Facility 8

  9. National Steel Fabrication NSF Ain Sokhna Facility 9

  10. National Steel Fabrication NSF Ain Sokhna Facility 10

  11. National Steel Fabrication Closed Painting Booth 11

  12. 6th October Facility – F1 11 10 9 1 1 2 Shop floor area: 35,000 m2 Paint/blasting area: 33,000 m2 7 6 5 14 13 12 4 3

  13. NSF Quality Management Quality • NSF boasts a series of top quality certification that allows it to diversify its product range to meet different clients requirements. • ISO Certification 9001 : 2015 • ISO Certification 14001:2015 • OHSAS 18001:2015 • ASME “U”, “U2”, “S” and “R” stamps • EN 1090 • American Institute of Steel Construction (AISC) • Regular Quality Audits are Conducted on sites , departments, and activities • Stringent corporate QC Manual • ASME U, U2, S Certification • AISC • ISO 9001:2015 • R Stamp • EN 1090 13

  14. National Steel Fabrication Engineering Capabilities • Steel Structure Design Codes: - AISC 360-10 - Euro Code 3 - Egyptian Code for steel construction 2001 • Tanks and Pressure Vessels Design Codes: - API 620 and API 650 - AWWA D100 – (Water Tanks) • - ASME VIIIDesign Software: - Staad pro v.8i - Sap 2000 version 18 • - Compress (Pressure Vessels)Shop drawing Software: - Tekla Structures v.21 • - Autocad 2015 14

  15. National Steel Fabrication • Quick Snapshot for some of the manufacturing capabilities within NSF facilities Manufacturing Capabilities 15 15

  16. Products • Steel structure • Tanks • Plate works • Pressure vessels • Boilers • Heat Recovery Steam Generators (HRSG) • Piping Spools • Package skids • Steel collector elements – Solar Energy applications • Conical cylinder fan towers - Wind Energy applications 16

  17. Products • Steel structure Steel Structure • Steel structure • Tanks • Plate works • Pressure vessels • Boilers • Heat Recovery Steam Generators (HRSG) • Piping spools • Package skids • Steel collector elements – Solar Energy applications • Conical cylinder fan towers - Wind Energy applications • With the full range of specialized equipment for the fabrication of steel structure, NSF can produce the following: • Heavy steel structure made from built up sections, such as bridges and crane girders which can be fabricated by the SAW built up section machine up to 3.5m depths • Steel structure made from standard profiles, which can be fabricated efficiently utilizing the CNC profile SAW cutting and 3 axis drilling machine • Steel buildings, served by overhead cranes • Platforms including stairs and gratings • Ladders including safety cages • Handrail 17

  18. Products • Tanks Tanks • Steel structure • Tanks • Plate works • Pressure vessels • Boilers • Heat Recovery Steam Generators (HRSG) • Piping spools • Package skids • Steel collector elements – Solar Energy applications • Conical cylinder fan towers - Wind Energy applications • NSF processes the capability of designing and prefabricating of fixed & floating roof storage tanks in accordance with the requirements of API620, API650 or similar standard, including but not limited to the following: • Rolling of shell plates including nozzles • Fabrication and machining of clean out doors • Fabrication of rolling ladders and stairs • Fabrication of the fire fighting and foam system piping and components. Stress relieving of the various components • Site erection for big tanks 18

  19. Products • Plate works Plate Works • Steel structure • Tanks • Plate works • Pressure vessels • Boilers • Heat Recovery Steam Generators (HRSG) • Piping spools • Package skids • Steel collector elements – Solar Energy applications • Conical cylinder fan towers - Wind Energy applications • A variety of plate work constructions, carbon and stainless steel can be produced at NSF facilities to serve a varied range of applications including, but not limited to the following: • Silos, cyclones, hoppers, bins ,.. etc • Ducts and chutes • Rectangular tanks • Stacks • Floating vessels such as pontoons • Casings for fans, heaters and precipitators • Conical cylinder to fan towers for new and renewable energy Pressure Vessels and Pressure Parts NSF Pressure vessels and columns division is a holder of ASME "U", "U2“, “R” and "S" stamps for the design and fabrication of carbon and stainless steel and alloy steel pressure vessels. Complete with all attachments and surface treatment internally and externally. 19

  20. Products • Boilers Boilers • Steel structure • Tanks • Plate works • Pressure vessels • Boilers • Heat Recovery Steam Generators (HRSG) • Piping spools • Package skids • Steel collector elements – Solar Energy applications • Conical cylinder fan towers - Wind Energy applications Range of products in boilers include Water tubes and fired tubes for industrial and utility boilers HRSG This includes pressure parts and non-pressure parts for HRSG for both horizontal and vertical boilers. 20

  21. Products • Piping Piping spools • Steel structure • Tanks • Plate works • Pressure vessels • Boilers • Heat Recovery Steam Generators (HRSG) • Piping spools • Package skids • Steel collector elements – Solar Energy applications • Conical cylinder fan towers - Wind Energy applications • Capabilities in the production of piping extend to the following: • Fabrication of carbon steel and stainless steel piping including heavy wall • Stress relieving of Heavy wall piping • Galvanization of fabrication spools • Hydrostatic testing Package skids Skids can be designed at NSF with the full package of vessels, piping, supports, electrical and instrumentation installed and tested. All valves and instruments will be wired up with the required continuity and loop tests. All Piping will be stress relieved, insulated as required and hydro tested , and the full packaged skid delivered as a pre-commissioned unit ready for use on site. 21

  22. Products • Solar Energy - Steel Collector Elements Steel collector elements – Solar Energy applications • Steel structure • Tanks • Plate works • Pressure vessels • Boilers • Heat Recovery Steam Generators (HRSG) • Piping spools • Package skids • Steel collector elements – Solar Energy applications • Conical cylinder fan towers - Wind Energy applications NSF has the capability of carrying out Solar Energy projects from start to finish. With highly automated machines and flexibility of relocating to erection site for Torque box assembly, NSF has taken the lead in many Solar Energy power plants projects. Complete Production Cycle Conical cylinder fan towers - Wind Energy applications • NSF has the capability of carrying out the full fabrication cycle for wind energy fan towers including internal installations. All major steps of fabricating the conical cylinders of the fan towers are carried out at NSF facilities. • CNC cutting flame machine • Rolling • Full automatic welding machines (Column and Boom) • Vertical Boring machine for flanges 22

  23. NSF Presence Global Presence • Egypt: • Total Tonnage of Structural steel and plate works: 208,000 Tons + 1318 Pressure Vessels • Total Tonnage for Storage Tanks: 12,900 Tons • Europe: • Total Tonnage of Structural steel and plate works: 9,000 Tons • Gulf: • Total Tonnage of Structural steel and plate works: 50,000 Tons + 88 Pressure Vessels • Total Tonnage for Storage Tanks: 5,350 Tons • Africa: • Total Tonnage of Structural steel and plate works: 21,000 Tons • North Africa: • Total Tonnage of Structural steel and plate works: 97,000 Tons + 10 Pressure Vessels • Total Tonnage for Storage Tanks: 4,200 23

  24. OC/NSF ongoing Relationship With Blue Chip Partners • The Construction Group is a regular and trusted partner for leading international technology providers and construction companies, as demonstrated by numerous joint consortium bids • NSF is chosen for its regional know-how and expertise, competitive cost structure and solid track record in execution of large and complex projects Subsector Partner Power Generation • South Helwan Plant, Egypt • AS Pontes Plant, Spain • El Burullus Power Plant • Kuraymat Solar Plant in Egypt • Escombreras, Spain • Terga Power Plant Power Generation • Cairo West 7 & 8, Power P, Cairo • Sousse Power Plant, Tunisia • Shams 1 Solar plant, UAE • West Damietta • Nubaria III Power Plant Industrial • Six cement plants in Egypt and other MENA countries • Cement plants in Algeria and Syria Transportation/Waste Water Treatment • El Galalah SWRO, Egypt • Cairo Metro expansion with Alstom, Bouygues and VINCI LNG / Oil & Gas / Petrochemicals / Fertilizer • NSF has designed, fabricated, erected and managed steel requirements for major US, European, African, Middle Eastern, Japanese, Koreans clients. • SKIKDA LNG Train, Algeria • ZOHR Gas Facility • Egypt Basic Industries Corporation • Egypt Fertilizers Co. (EFC) & Sorfert LNG / Oil & Gas / Petrochemicals / Fertilizer • Dukhan Gas Lift, Qatar • West Nile Delta, Egypt • OGD II, UAE / Imouraren, Niger • Egyptian Refinery - ERC Commercial • Borouge Polyolefin Units, UAE • Cranes Support, Egypt • Ezz Steel Mill, Egypt 24

  25. Overview of NSF Projects • Leader in energy projects in MENA region • Constructing about 21,000 MW of power stations in the past 10 years. • Supplying the Steel works for the 2 major solar plants in the Middle East (El Kuraymat Combined Cycle - Solar Plant in Egypt and Shams 1 Solar Plant in the UAE). Power and Energy Generation • El Burullus Combined Cycle Power Plant – 4800 MW • Ultimate Client: Middle Delta Electricity Production Company (MDEPC) • NSF Client: OC/Siemens AG • NSF Scope:Supply, fabrication and delivery of approx. 20,000 Tons of structural steel, storage tanks and piles. 25

  26. Overview of NSF Projects • Leader in energy projects in MENA region • Constructing about 21,000 MW of power stations in the past 10 years. • Supplying the Steel works for the 2 major solar plants in the Middle East (El Kuraymat Combined Cycle - Solar Plant in Egypt and Shams 1 Solar Plant in the UAE). Power and Energy Generation • Talkha Combined Cycle Power Plant • Ultimate Client: East Delta Production Company • NSF Client: Siemens/G+H • NSF Scope:design, supply, prefabrication and erection of tanks with internal diameters reaching 30.4 meters. We also supplied, fabricated and installed two exhaust systems and the complete combustion turbine area. Approx 2,100 Tons TergaPower Plant – Algeria • Ultimate Client: ShariketKahrabaTerga. Spa Societe De DroitAlgerien • NSF Client: OCI/Alstom • NSF Scope: Fabrication and erection of desalination and fuel storage tanks. Approx 2000 Tons 26

  27. Overview of NSF Projects • Leader in energy projects in MENA region • Constructing about 21,000 MW of power stations in the past 10 years. • Supplying the Steel works for the 2 major solar plants in the Middle East (El Kuraymat Combined Cycle - Solar Plant in Egypt and Shams 1 Solar Plant in the UAE). Power and Energy Generation • Solar Island Of The Integrated Solar Combined Cycle 140 MW Power Plant - Egypt • Client: Ministry Of Electricity and Energy New & Renewable Energy Authority “NREA” • NSF Client: OCI • Scope: Supply and erection of the steel structure to hold the 160 skal-et-parabolic trough collectors, which will be spread over an area of 624,438 m. Zaafarana Wind Farm • Ultimate Client: Ministry Of Electricity and Energy New & Renewable Energy Authority “NREA” • NSF Client: Nordex • NSF Scope: Supply, fabrication and delivery of the 130 towers erected at the site. Approx 4,400 Tons 27

  28. Overview of NSF Projects • Leader in energy projects in MENA region • Constructing about 21,000 MW of power stations in the past 10 years. • Supplying the Steel works for the 2 major solar plants in the Middle East (El Kuraymat Combined Cycle - Solar Plant in Egypt and Shams 1 Solar Plant in the UAE). • Latest Awards Power and Energy Generation Projects includes • Power Stations • El Burullus Combined Cyle Power Station - 4400 MW, Egypt • New Capital Combined Cycle Power Station - 4400 MW, Egypt • West Damietta Power Station Air Cooled Condenser - 500 MW, Egypt • Cairo West and Assuit Thermal Power Stations - 1 x 650 MW , Egypt • South Helwan Super Critical Power Station - 1950 MW, Egypt • New Assuit and Damietta Simple Cycle  Power Station- 750 MW, Egypt • As-Pontes WFGD Power Plant, Spain • Nubaria I & II Combined Cycle Power Station - 1500 MW, Egypt • Tibben Thermal Power Station - 2 x 350 MW , Egypt • AyounMousa Thermal Power Station – 650 MW , Egypt • Abu Qir Thermal Power Station – 2 x 650 MW , Egypt • Zawia Combined Cycle Power Station - 165 MW, Libya • Beroughia Gas fired Power Station - 500 MW, Algeria • El Khaleej Combined Cycle Power Station – 1500 MW, Libya • Sousse Combined Cycle Power Station – 440 MW, Tunisia • Shams 1 Solar Power Station, 100 MW, UAE • Heat Recovery Steam Generators HRSG • 6th October Power Plant (4 units), Egypt • El Shabab Power Plant (8 units) , Egypt • Giza North Power Plant (6 units), Egypt • Alba HRSG, Bahrain • Zayzoun and Nasseriah HRSG, Syria • Escombreras HRSG, Spain • Cartagena HRSG, Spain • Langage HRSG, UK • Soto and Malaga, Spain 28

  29. Overview of NSF Projects Oil & Gas West Nile Delta – Egypt • Ultimate Client: BP, RWE DEA • NSF Client: Bechtel • NSF Scope: Supply, fabrication and delivery of structural steel works for Site Pipe Racks. • Approx.: 16,000 Tons. 29

  30. Overview of NSF Projects Oil & Gas Ain Sokhna Product Hub Sumed Jetty – Egypt • Ultimate Client: Arab Petroleum Pipelines Company • NSF Client: Besix – Orascom and Enppi • NSF Scope:Fabrication of steel structure frames for the pipe racks – Lot 2. • Approx.: 7,700 Tons 30

  31. Overview of NSF Projects Oil & Gas IDKU LNG • Ultimate Client: Egyptian LNG company - BG • NSF Client: Bechtel • Scope: Prefabrication and Erection of field erected storage tanks. Approx 900 Tons • Damietta LNG Export Terminal • Ultimate Client:Spanish Egyptian Gas Company • NSF Client: Besix/OCI • Scope:fabrication and delivery of steel tubular piles and steel structure for the LNG export jetty. 31

  32. Overview of NSF Projects • Latest Awards Other Oil & Gas Projects • West Nile Delta, Egypt • Egyptian Refinery Company, Egypt • Zohr Gas facility, Egypt • Skikda LNG Train, Algeria • Thermal Gas Oil Unit Pressure Vessels (#21) for Sasref Al-Jubail, KSA – Foster Wheeler/Saudi Aramco • Dukhan Gas Lift, Qatar • OGD II LNG , UAE • El Merk Hydrocarbon, Algeria 32

  33. Overview of NSF Projects • NSF has supplied structural steel and equipment for plants in Egypt, Algeria, Nigeria, Syria , Saudi Arabia, Libya, Kurdistan and UAE. • NSF has constructed around 21 lines of cement worldwide. • NSF has supplied structural steel and plate works for plants producing more than 56 M tons of Cement and 45 M tons of clinker per annum. Industrial Egyptian Cement Company • Ultimate Client: ECC • NSF Client: Polysius • NSF Scope:Supply, fabrication and delivery of plate works and steel structures for the five kiln lines. Approx, 60,000 Tons 33

  34. Overview of NSF Projects • NSF has supplied structural steel and equipment for plants in Egypt, Algeria, Nigeria, Syria , Saudi Arabia, Libya, Kurdistan and UAE. • NSF has constructed around 21 lines of cement worldwide. • NSF has supplied structural steel and plate works for plants producing more than 56 M tons of Cement and 45 M tons of clinker per annum. • Latest Awards Industrial Cement Plants • Syria • Syria Cement Plant – 3 MTPY • Nigeria • Calabar Cement company- 2.5 MTPY • UAE • Fujairah Cement Plant – 3 MTPY • Kurdistan, Iraq • Basian Cement Plant – 2.9 MTPY • Russia • Kaluzhsky Cement Plant – 1.5 MTPY • Colombia • EcocementosMolins Cement Plant – 1.35 MTPY • Egypt • Egyptian Cement Line I,II,III, IV & V – 10 MTPY • Suez Cement Line II -1.2 MTPY • AmerayahCimpor Cement -1.8 MTPY • Libya • Arab Union Cement Company Line I & II – 2.7 MTPY • Algeria • Algerian Cement Company Line I &II- 5 MTPY • CIBA Grey Cement company – 2.5 MTPY • White Cement Plant CIBA- 550,000 TPY • Ain Kebeera Cement Plant – 2MTPY • Saudi Arabia • Al Safwa 1 Cement Plant –2 MTPY • Al Safwa 2 Cement Plant – 2.5 MTPY • Bolivia • Fancesa Cement Plant – 0.65 MTPY 34

  35. Overview of NSF Projects • Major partner for heavy steel development contractors • Repeat business / direct negotiation Bridges and Heavy Steel El Ferdan Bridge- Egypt • Ultimate Client: Ministry of Transportation • NSF Client: Krupp/OCI • Scope: Supply, fabrication and erection of the structural steel for the bridge. Approx, 6,400 Tons 35

  36. Overview of NSF Projects • Latest Awards Other Bridges and Heavy Steel Projects • Cairo Terminal 2 Airport, Egypt • Egyptian Grand Museum • Mall Of Egypt, Egypt • Army Birdges: • (El Mosheer , Ard El Lewa, Kattameya, Al Nahda), Egypt • C 130 Maintenance Hanger, Egypt • Borg Al Arab airport, Egypt • Fayed Peace Vector 36

  37. Overview of major Water Projects 37

  38. Overview of NSF Projects Major Waste Water Treatment Projects El Gabal El Asfar Water Treatment Plant • Ultimate Client: Ministry of Housing • NSF Client:Degremont • Location: Cairo- Egypt • Scope: Supply and Fabrication approx. 450 Tons of steel structure and plate works 38

  39. Overview of NSF Projects El Gabal El Asfar Water Treatment Plant - NSF Appreciation Letter 39

  40. Overview of NSF Projects Major Water Desalination Projects El Galalah SWRO Plant – • Ultimate Client: Egyptian Army • NSF Client: Metito/OC JV • Location: Ain Sokhna - Egypt • Scope: Supply and Fabrication of 22 Filters approx. 1200 Tons of Plate works. 40

  41. Overview of NSF Projects Major Water Desalination Projects - El Galalah SWRO Plant 41

  42. THANK YOU www.nsfegypt.com

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