Industrial Dryer - Ultimate guide

1. LET'S TALK ABOUT INDUSTRIAL DRYER MARKET KNOWLEDGE, CHALLENGES AND USES STEAMTECH ENGINEERS

2. INDEX www.steamtechengineers.com 1 2 3 4 5 6 7 INTRODUCTION MARKET KNOWLEDGE CHALLENGES USES www.steamtechengineers.com TYPES BENEFITS CONCLUSION

3. 03 INTRODUCTION www.steamtechengineers.com process large quantities of bulk materials that need reduced moisture levels." Industrial Dryer is the common term we all are aware of, but what is the real definition of it. Industrial Dryers are the modern technology based drying system and the best alternative for Sun Drying. "Industrial dryers are used to efficiently Years back the only source of drying commodities was Sun drying, with the advancement of human beings and technology we now have Industrial Dryers which ease down our work process and time. www.steamtechengineers.com quantity of material to be processed. There is Industrial Dryers for any commodity and every commodity. Industrial dryers are available in a variety of types depending on the quantity and makeup of the material that needs to be dried. These models are made specifically for the type and www.steamtechengineers.com

4. 04 MARKET KNOWLEDGE www.steamtechengineers.com period. Between 2016 and 2024, the market for industrial dryers is expected to grow by more than US$ 830 million. It is anticipated that industrial dryers will be replaced on average between 7% and 9% of the time each year. The market for industrial dryers was projected to be worth more than US$ 2,500 million at the end of 2016 and is anticipated to reach over US$ 3,415 million by the end of 2024, growing at a CAGR of 3.5% during the forecast It is projected to hold a market share of more than 30% for industrial dryers worldwide. By the end of 2024, APAC is anticipated to gain market value share and surpass US$ 1,100 Mn. During the projected period, the APAC industrial dryer market is expected to exhibit high value-high growth. The industrial dryer market in APAC is anticipated to have a volume CAGR of 3.1% over the projected period, reaching 1148 units by the end of 2024. www.steamtechengineers.com processing facilities and fertiliser sectors. The market for industrial dryers in APAC is also anticipated to increase as a result of growing adoption of these devices in the region's food www.steamtechengineers.com

5. 05 CHALLENGES www.steamtechengineers.com Dryer required mediocre or large space to fit the dryer and these dryers are a bit costly, in such cases people would rather stay focused on sun drying then switching onto industrial dryers. The major challenge involved is that the people are still not ready to accept the modern technology and believe in relying upon the traditional way. To convince them is even a big task. Lack of money and and limited shed space is also one of the challenges faced. Industrial Technical terms of the dryer are not that easy to understand, due to which many people avoid getting into technical problems. Although there are dryers in the market that are easy in operation. www.steamtechengineers.com lack of knowledge of the dryers available. People do not have the proper knowledge on the dryer suitable for their unit and hence purchases any industrial dryer which then fails to give desired output according to the buyers need. This creates a wrong impression of drying mechanism. www.steamtechengineers.com

6. 06 USES www.steamtechengineers.com a specific moisture reduction and they are to be reduced in specific percentage only. Every business type has different uses for Industrial Dryers, Not every business requires the same type of Dryers, let us discuss this in brief: Industries like Food processing which deals in commodities like Lentils, Soybean, Vegetables, Fruits require Tray type or Belt Type dryer which dries commodity to its optimum level. They have Cotton seed, Maize, Peanut industries requires dryers that are cylindrical, conical, belt type, and vertical flow based Dryers. They are very much useful for the oil processing and de linting units. The moisture percentage in them are different from that of food processing commodities and they are to be dried under that specific percentage only. www.steamtechengineers.com moisture reduction and drying, and are useful for Agarbatti and Dhoop stick making industries. "Each dryer has its own specific drying intelligence." Agarbatti, Dhoop Sticks, Dhoop Cone, Cup Sambrani and Computer Sambrani requires Tray based batch type dryers. They require different www.steamtechengineers.com

7. 07 TYPES www.steamtechengineers.com Vacuum Dryer There are various types of industrial dryers available, let us know about it: Tray Dryers Belt Dryers Vertical Flow Dryer Cylindrical Dryer Conical Dryer Rotary Dryers Tray Dryers The most popular form of dryer used in industries whereby cross-circulation drying takes place is the tray dryer. The solid is spread out over several trays that contain the moist material. The trays are stacked in the drying chamber with a gap between them so that a drying gas can be passed over the top exposed surface of the solid. The drying gas, often air, is heated as it comes into contact with the steam coils. The hot air is forced over the trays by a blower that is mounted inside the cabinet. The majority of the air leaves the chamber carrying evaporated moisture while a fraction is cycled www.steamtechengineers.com inside the cabinet. By changing the gas flow rate, the temperature, humidity, and velocity of the air may be controlled. www.steamtechengineers.com

8. 08 Belt Dryers A belt dryer is a type of dryer made for giving products a very mild heat treatment. The wet product is continually and uniformly applied to a perforated belt through an infeed chamber. The product is transported along the belt, which is primarily horizontal and has various portions for the drying area. In these cells, the wet product is dried by a drying gas that passes through or over it. A heat exchanger and a ventilation fan can both be added to each cell. The drying and cooling temperatures can be managed separately in each area thanks to the modular architecture. As a result, each dryer cell may be separately www.steamtechengineers.com regulated, allowing for variable drying and cooling airflow Additionally, the conveyor belt's speed can be adjusted, providing a further variable for determining the drying duration. You can use any heating medium, including oil, steam, hot water, or hot gas, to directly or indirectly heat or cool the cells. Almost any non-flowing product as well as more granular materials that need a reduced throughput capacity can be dried using belt dryers. www.steamtechengineers.com quality while using less fan power and fuel from the heater. Vertical Flow Dryer The Vertical Flow Drier was created to increase air flow, improve drying capacity, and protect fibre www.steamtechengineers.com

9. 09 Less heat is generated and fiber quality is preserved better with high efficiency. When opposed to many tower driers, the pressure drop inside the dryer never rises above 2 inches of water. The amount of power needed to move the air through the machine is reduced. www.steamtechengineers.com effectively moves the materials inside the vessel past the jacketed trough walls. Cylindrical Dryer Depending on the materials and range of volumes to be dried, a ribbon or paddle agitator may be included in the cylindrical drier design. Until the necessary moisture content is reached, the agitator Conical Dryer www.steamtechengineers.com The Conical Dryers are a unit that employs heat, vacuum, and a gentle tumbling action to dry and blend even the strongest corrosives. They combine an innovative shape with a distinctive construction material. The design of the double inverted cone vacuum drier offers a complete mixing and a homogeneous product for quick and regulated drying. www.steamtechengineers.com

10. 10 Rotary Dryers An industrial dryer known as a rotary dryer interacts with a hot gas to reduce or minimize the moisture content of the material it is treating. The dryer is composed of a support structure, a drive mechanism, and a revolving cylinder (or "drum" or "shell") (commonly concrete posts or a steel frame). The dryer's material passes through under the influence of gravity thanks to the cylinder's small inclination and lower discharge end than material feed end. As the dryer rotates, the material to be dried is raised up by a series of fins (referred to as flights) lining the interior wall of the dryer. Once it has risen high enough, the www.steamtechengineers.com material descends back to the dryer's bottom, falling through the hot gas stream. Vacuum Dryer www.steamtechengineers.com cause the material to dry. Vacuum pumps are used to lower the pressure surrounding the material to be dried. Vacuum drying is a mass transfer process where moisture is removed from a substance, often a wet solid, by creating a vacuum. Drying is a crucial unit activity to remove moisture in chemical processing sectors like food processing, pharmaceuticals, agriculture, and textiles. Vacuum drying is typically used to dry hygroscopic and heat- sensitive materials. It is based on the idea that by creating a vacuum, the chamber pressure can be reduced below the boiling point of water, which will www.steamtechengineers.com

11. 11 BENEFITS www.steamtechengineers.com There are N number of benefits of the Industrial Dryers and why you should install them in your unit Firstly the drying can be done quickly, saving you quality time and effort. Industrial dryers have quick drying process while ensuring accurate outcome. The second main reason is the weather factor, Sun drying cannot be done during winter or monsoon seasons as sun light is not available to a greater extent whereas Industrial dryers can function throughout the year without hindering any weather factor. www.steamtechengineers.com Industrial dryers provide even and uniform drying throughout the drying process. Each commodity installed in the dryer is properly dried. Industrial Dryers are more reliable and gives desired output according to the buyers needs. www.steamtechengineers.com

12. 12 Industrial Dryers are continuous and automatic in operation. Manual efforts are less as the dryers can function continuously after it has been started, benefiting you in less manual force. www.steamtechengineers.com moisture level to the commodity which is absent in sun drying. Industrial dryers guarantees appropriate moisture content. Increase in production over time is observed as Industrial dryers are quick and continuous it will lead you to saving you extra time which can be utilize in increasing your production. Dryers provide suitable and accurate Development of fungus or germs are eliminated while drying the commodities through Industrial Drying. Usually fungus and insects degrades the quality of the commodity therefore after reducing the moisture the commodities can be stored in the warehouse. www.steamtechengineers.com energy efficiency of the dryers as well. Industrial Dryers uses low power Demand which is it wont expand your billing as well, they are cost effective and one time investment thing. This will increase the www.steamtechengineers.com

13. 13 CONCLUSION www.steamtechengineers.com manufacturing firm of Industrial Dryers. They manufacture dryers which are 100 % proven in technology. 3 Major types of dryers of them are : 1. 2. 3. Industrial Dryers are very important if we look up to the wider scope. They make the work easier and quicker. It provides suitable moisture level to the commodity and it also uniformly dries each commodity installed in the dryer. Steamtech Engineers is one of the leading Agro commodity Dryers Agarbatti & Dhoop Stick Dryers Hot air Generators www.steamtechengineers.com There dryers are customized according to the buyers needs and requirements, they come in various capacity holding, models, price range and energy source. They guarantees on uniform drying and provide suitable moisture content to your commodity. Knowledge on Industrial Dryer are still not reached to the people and this eBook clearly explains why you should switch on to technology. www.steamtechengineers.com

14. SUMMARY This eBook explains the in depth meaning of Industrial Dryers, and why you need to switch over Technology. The eBook the essential information about the types, benefits, uses of different types of Industrial Dryers. STEAMTECH ENGINEERS