Manufacturing Solutions- Weaving

1. TexManage Manufacturing Solutions- Weaving

2. Modules Manufacturing Solutions- Weaving Production Planning Yarn Stock Production Management Manufacturing Modules Grey Ware House Quality Management Maintenance Management TexManage

3. Production Planning Weaving • Planning Characteristics • Planning based on • Product Characteristics • Process Route • Raw material (Yarn) • InteractiveWeave Plan :selection of right product mix • Rules based allocation for each product (fixed machinery, priority based machinery allocation) • Forward and Backward Planning; Planning adjusted to maintenance calendar • Output: Man power required, machinery required and material required • Product Data Base: Product wise, machine wise process details like speed, settings, batch time, etc. • Vendor Planning • Integration with Production and Sales Sales Orders Sales Plan Manufacturing Plan Weave Plan Production Program Plan Status TexManage

4. Production Management Weaving • Production Functions of • Weaving Preparatory • Loom shed • Fabric Inspection, Grey Ware House • Lot/ sub lot concept to track from packed material to yarn for quality analysis including customer complaints • Production Booking of all processes through any input, Kg., linear meters, run hours, pieces, etc. • Fabric Realisation and In- Process stock & Non-moving • Operator performance Analysis • Waste Inventory and Analysis • Provision to Link to Auto data collection systems • Beam and Reed Management Planning Production Program Produce Material, Men, Machinery, Waste Lot Status TexManage

5. Production Management Weaving Plan (Sort/Lots) Produce (Collect Data) Stock (Inventory) Despatch Sizing Performance Fabric Inspection Run out Predictions Grey Ware House Non Conformance Beam & Reed TexManage

6. Cut Roll from Loom Enter Roll Details on PC (Roll No, Length, Loom No, Date, Shift, Operator, etc) Print Barcode Label Paste Barcode on Roll Move to Inspection Area Production Management Weaving Warehouse Management Roll Doff from Looms Fabric Inspection Folding Cut looking Packing Despatch TexManage

7. Product Costing • Target Costing • Target Costing for a Sales plan / Forecast • Detailed basis of costing for Revenue and Expense cost elements • Integration with Planning • “What if Analysis” for Profit optimisation • Quick cost work out for Sale enquiry • Output: Profit per kg; Profit per m; profit per machine day • Actual Costing • Period Specific Actual cost calculation • Comparison of Actual Costing Vs Target Costing • Identification of weak cost elements • Daily Profit/ Loss statement Target Costing Actual Costing Target Vs Actual Department wise Contribution Daily Profit & Loss TexManage

8. Quality Management Scheduling for Quality Control Activities and tracking Maintenance of In- Process study results, process control results Maintenance of Laboratory experiments and results Statistical Analysis: To conclude process deviations and for interpretation of test results Customer Interface: Requirements & Complaints handling Quality tracking: Lot history Process parameters Data base & Utilisation of manpower & machinery Analysis Tool: Trends and graphs Provision to Link to Automatic data collection system Schedule Lab/ Process/ Final Analysis Q Action Improve TexManage

9. Maintenance Management • Budgetary and Tracking of various maintenance activities • Scheduling and monitoring • Preventive • Routine • Contractual • Work Flow based operations • Maintenance based on pre - defined quality ,production parameters and flow meter inputs • Break Down: Reporting, Responsive and Analysis • Machine Bio-Data • Supportive Check list for carrying out all maintenance activities • Consumption Analysis: Machine wise, Yearly per loom • Utilities- Performance & Schedules Budget Schedule Activity Breakdowns Utilities TexManage

10. Thank you 40, Thasami Park, Singanallur, Coimbatore -641 005 Ph: +91 422 3233345   Fax: +91 422 4348479 Email: info@indotexnology.com, Thirupathi@indotexnology.com Also: texmanage@indotexnology.com