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Table of Contents (TOC) Day / Section Topic / Activity Key Points Standards Reference ISO 9001, IEC 61511, ISO 45001 Day 1 – From Fail States to Framed Systems: Quality as Human-Centric Resilience Introduction & Theme Overview Shift from technical failure modes to human– systems–data perspective; Standards landscape overview Role-play of actuator failure; Map direct & indirect impacts 1.1 IEC 61511, ISO 9001:2015 Cl. 8.7, ISO 45001:2018 Cl. 8.2 ISO 9001:2015 Cl. 4.4, ISA-95, IEC 62443-3-3 ISO 9001 Cl. 5.1.2, IEC 31010, ISO 9241-210 ISO 14224, ISA-18.2, ISO 9001 Cl. 9.1 API RP 754, ISO 31000, ISO 9001 Cl. 10.2 IEC 62443-2-1, ISA-95, ISO 13374 Immersive Scenario: “A Valve Failure in a Critical Zone” Process →Asset →Event →Data →Outcome chain Stakeholder perspectives during failure 1.2 Quality Journey Mapping 1.3 Design Thinking Sprint: Empathy Map of the “Quality Breakpoint” Data Narratives Lab Combine quantitative & qualitative data Accident signals & lessons learned 1.4 Case Study: BP Texas City Refinery Explosion Tool Demo: ICS Quality Stack 1.5 1.6 SCADA, Historian, OSIsoft PI, predictive analytics — - Quality Breakdown Deliverables ISO 9001, IEC 61511
Canvas- Data Storyboard Template 2.1 – Quality by Design in ICS IEC 62443-2-1, 3-3, 4-1, 4-2, ISO 9001 Cl. 8.3 Day 2 – Build it Right, Detect it Early: Systemic Quality in Real- Time 2.2 Integrating IEC 62443 in OT lifecycle IEC 62443-3-3 SR 3.1 & 3.2, ISO 9001 Cl. 9.1, ISO 14224 IEC 62443-3-2, ISO 9001 Cl. 8.5.1, ISO 13374 IEC 62443-2-1, ISO 9001 Cl. 10.2, ISA-18.2 IEC 62443-3-3 SR 5.1, ISO 14224, ISO 10012 IEC 62443-4-1, IEC 61511, ISO 9001 Cl. 8.3.5 IEC 62443, ISO 9001, ISO 14224 Secure–Quality Alignment Exercise Map quality KPIs to SL-T/SL-A 2.3 ICS System Mapping with 62443 Zones Identify drift zones & gaps Playbook Sprint: First Hour QA Incident Response Case Simulation: OT Loop Instability Due to Calibration Drift Mini Design Studio: QA Logic in ICS Specs - Quality- Integrated 62443 Mapping Template- Secure QA Playbook Builder- OT Process Quality Health Dashboard Sketch 3.1 – Executive Stakeholder Simulation Detection & containment actions Historian-based drift analysis 2.4 2.5 2.6 Add QA checks in designs Deliverables — Present failure as data story Day 3 – Trust Engineering, Root Cause Storytelling & Executive Buy- IEC 62443-3-3 FR6, NIST SP 800-82, NIST SP 800-92, ISO 9001 Cl. 9.3 &
In 3.2 10.2 IEC 61025, IEC 60812, ISO 14224 API RP 754, EEMUA 191, ISA-18.2 / IEC 62682, IEC 61709 ISA-18.2 / IEC 62682, IEC 62443-4-1 & 4- 2, IEC 62443- 3-3 IEC 62443-3-2, API RP 754, NIST SP 800-82 RCA Lab: 5 Whys, FTA, Chronology Root cause & failure mode cross-check Turn KPIs into narratives Live Workshop: QA Metrics Storytelling 3.3 3.4 Resilience Design Jam (Trust-by- Design in QA) QA checkpoints, alarm logic, config integrity Risk-based plan & KPIs 3.5 Final Team Challenge: Quality Improvement Strategy Pitch Reflection Prompt Identify visible quality signals — 3.6 — Deliverables - Executive QA Incident Narrative Template- Root Cause Story Canvas- Trust-by- Design Framework for ICS QA A. Standards Cross-Reference MatrixB. Toolkit SummariesC. Reference Bibliography IEC 62443, ISO 9001 ISO, IEC, ISA, API, NIST Appendices —