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Design of an industrial process for a compact catamaran concept

C3 Project. Design of an industrial process for a compact catamaran concept. Client : Pierre JAGOURD Expert : Christophe MERLO Supervisor: Stéphanie MINEL. Team: Emmanuel BANDON Bertrand JOLY Yoann LE FUR Matthieu LEVENEUR. 1/12. BANDON, JOLY, LE FUR, LEVENEUR.

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Design of an industrial process for a compact catamaran concept

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  1. C3 Project Design of an industrial processfor a compact catamaran concept Client: Pierre JAGOURD Expert:Christophe MERLO Supervisor:Stéphanie MINEL Team: Emmanuel BANDON Bertrand JOLY Yoann LE FUR Matthieu LEVENEUR 1/12 BANDON, JOLY, LE FUR, LEVENEUR

  2. Plan of thepresentation Introduction Organisation & Planning Studies “Rotomoulding” “Traditional stratification” Results – Comparison Problems met Conclusion - feedback 2/12 BANDON, JOLY, LE FUR, LEVENEUR

  3. Introduction • Background • Client: Pierre Jagourd • Want to create his company: Business Plan • Presentation of the product: C3 • New concept, composite materials, traditional manufacture • Goals and objectives • Study of new processes • Main parameter: 5000 units/year • Propose a more industrial solution with automatic elements • Confirm our client knowledge 3/12 BANDON, JOLY, LE FUR, LEVENEUR

  4. Organisation - Planning • Planning • Creation of a Gantt • Organisation • Together on Specification and Preliminary Design • 2 people on QP, Stratification • 2 people on DP, Rotomoulding • Common steps: information, contact companies, results analysis, feedbacks 4/12 BANDON, JOLY, LE FUR, LEVENEUR

  5. Rotomoulding 1 - Loading 2 - Closing • Manufacturing process • Plastic materials / hollow products • Advantages: • Pieces of all dimensions • Complex forms • Large batch • Low costs of damping and maintenance • Flexibility and simplicity • Easy modification of moulds 4 - Fusion 3 - Double rotation 5 - Solidification 6 - Removal 5/12 BANDON, JOLY, LE FUR, LEVENEUR

  6. Traditional stratification • Material: • Fiber and Resin • Process: • Gel-coat • Application of fiber and resin • Drying • Remove the part from the mould 6/12 BANDON, JOLY, LE FUR, LEVENEUR

  7. Comparison 7/12 BANDON, JOLY, LE FUR, LEVENEUR

  8. Results • The choice • Traditional stratification • Why? • Respect of part parameters • 3 degree of automation • Information about: • Personal, machines • Quotes/price estimations 8/12 BANDON, JOLY, LE FUR, LEVENEUR

  9. Problems met • Definition of the subject at the beginning • Difficulties to find the information • We are students and not engineer from a company • Bit companies in this field and do not want to give information • Difficulties of having estimates and quote • No plan for the mould • Difficulties to find suppliers 9/12 BANDON, JOLY, LE FUR, LEVENEUR

  10. Conclusion - Feedbacks • Choice of the manufacturing process with different methods • Traditional with machines • RTM • Automation • Quote of the process • Lots of difficulties • Understand well the work in industry • Contact with suppliers 10/12 BANDON, JOLY, LE FUR, LEVENEUR

  11. C3 Project • QUESTIONS 11/12 BANDON, JOLY, LE FUR, LEVENEUR

  12. Pages • 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 12/12 BANDON, JOLY, LE FUR, LEVENEUR

  13. Gantt 12/12 BANDON, JOLY, LE FUR, LEVENEUR

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