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Progress Report

68K Blade Process Handling. Progress Report. Team 9. Michael Brantley 2 , Ryan Ferm 2 , Nadia Siddiqui 2 , Jason Newton 1 , Reginald Scott 1 1 Department of Mechanical Engineering, Florida State University, Tallahassee, FL

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Progress Report

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  1. 68K Blade Process Handling Progress Report Team 9 Michael Brantley2, Ryan Ferm2, Nadia Siddiqui2, Jason Newton1, Reginald Scott1 1Department of Mechanical Engineering, Florida State University, Tallahassee, FL 2Department of Industrial Engineering, Florida State University, Tallahassee, FL

  2. Background • 68K Forging • 45lbs prior to broaching • Project scope • Encompasses process from storage to first broaching machine Storage ~300ft Broaching Pictures Courtesy of TECT Power

  3. Background • Critical Customer Requirements • Design mechanism to eliminate lifting from the process • Constraints • Budget: $2,000 • No industrial size cranes • Storage Container Design • Stationed on ground • Disorganized • Blade Handling Methods • Frequent lifting involves strain on back • Machine loaded manually Pictures Courtesy of TECT Power

  4. Fall 2011 -Summary • Original Design • L-Cart & Barrel Cart • Elevated Table for Storage • Budget Problems • Over limitations Pictures Courtesy of Titan Conveyors

  5. New Criteria • Single Cart Design • Compact • Holds a minimum of four forgings • Remove forgings from container shown • Load onto milling machine • Meet budget constraints Side View

  6. Concept Generation • Spring Loaded Container • Springs level forgings for extraction • Pros • No variable height • Cons • Requires custom springs • Safety • Complex for shipping container

  7. Concept Generation • Spring Loaded Container • Mount L-Cart to Milling Machine • Container adjacent milling machine • Mobile platform extends from container to milling machine • Pros • Simplified for no variable height • Transport unnecessary • Cons • No capability to transport after milling • Refilling storage requires lifting mechanism • No room for container

  8. Concept Generation • Spring Loaded Container • Mount L-Cart to Milling Machine • Mobile Lift Station & Conveyor • Pros • Allows for simple container design • Eliminates all lifting • Cons • Could be complex to design • Could be expensive

  9. Mobile Lift Methodology • Mobile Lift • Contains four blades during travel and loading • Multiple level for compact design • Conveyor System • Curved conveyor • Allows sliding motions • Pivot and rails prevents falling

  10. Make or Buy • Design and Fabricate Cart • Insufficient time to design, order and manufacture a new cart design • With budget constraints, not economically feasible to purchase material • Purchase Pre-Made cart and Modify • Works with time constraint • TECT Power may assist with purchase of elevated roller table for storage Pictures Courtesy of Mcmaster

  11. Current Phase • Finalize Design • All Parts from Mcmaster • Short lead time • Small Amount of Fabrication • Mounting the forging holders to cart • Building trays • Finalize with Sponsor • Order Parts

  12. Next Steps • Begin Fabrication • Implement Design • Product testing • Control Phase • Ensure goals are met • Maintain quality levels

  13. Sources • http://www.tectcorp.com • http://www.titanconveyors.com/assets/images/Assembly-1.jpg • http://www.mcmaster.com

  14. Questions?

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