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WASTE TYRE TO FUEL CONVERSION PLANT

WASTE TYRE TO FUEL CONVERSION PLANT. KETOS RESOURCES LTD Joltosin@yahoo.com +234-8056202723. KETOS RESOURCES-INNOVATIVE RECYCLING. MISSION

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WASTE TYRE TO FUEL CONVERSION PLANT

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  1. WASTE TYRE TO FUEL CONVERSION PLANT KETOS RESOURCES LTD Joltosin@yahoo.com +234-8056202723

  2. KETOS RESOURCES-INNOVATIVE RECYCLING MISSION • KETOS resources, as the IR agent, is a Recycling company dedicated in its designated area , to convert waste tyres and plastics into commercial viable products, utilizing environmentally friendly recycling and manufacturing methods. We intend to make enough profit to generate a significant return for our investors and to finance continued growth in the recycling arena in Africa. We will also maintain a friendly, fair and creative work environment, which respects diversity, new ideas and hardwork.

  3. INTRODUCING INNOVATIVE RECYCLING • Supplier of Tyre to fuel Conversion Plant • IR has the sole distribution rights of the Tyre to Fuel Conversion Plant for Africa • IR will order , import and commission on the Tyre to fuel conversion Plants • IR will together with the manufacturer of the tyre to fuel conversion plant, design the layout and advice on the construction of the building/premises • IR will train the personnel of the agency in the operating and maintenance of the tyre to fuel conversion plant

  4. BASIS FOR SALE OF AGENCY • Purchase price of $1.95 million for the plant including the distillation units ( excluding taxes) • In the first year of full production a management fee equal to 7.5% of turnover will be paid monthly to IR by the agency. In the second year, this fee will be 5% and in the initial third and subsequent years 3% will be levied • Each agency will be assigned to a dedicated area of operation • 50% deposit is required when the agency contract is signed and the order placed with the manufacturer. The balance is payable when the plant arrives in Nigeria and a bank guarantee needs to be issued for this balance

  5. Included in the price are: • 2 x Pyrolysis reactors • Combined air filtering units ( stage 1and 2) • Condensing system • Small plant fuel storage tank • 2 x 50,000 litresstorage tank • Waste gas purifying system • Gas and fuel burning system for heating of plant • Training of personnel in the operating of the plant • 1 x wire separator machine • 1 x 15000 litres /day Distillation Plant • 1 x tyre shredder ( max. 1.2 meter diameter) • 1 x water cooling tower system • Front-end loader / forklift

  6. Not included in the price are: • Property • Site preparation • Buildings • Recruitment of personnel The cost of which have been put to N50,000,000 ($330,000) to be taken care of by the investor.

  7. THE PLANT

  8. The system is designed to process a large variety of plastics ,rubber and waste tires. • The system can tolerate up to 25% other contaminants such as glass, soil, metals, moisture, etc. • No sorting or washing is required before processing. • System is modular in design to allow for easy expansion • Capacity of each module is approximately 20 tons of waste plastic and/or rubber a day. • From 25 tons of waste /day you get at least 11,250 liters of crude fuel/day. • This crude oil can be used for industrial burners and boilers. • If the crude oil goes through a secondary distillation it is converted to 9,500 litres of Diesel/day.

  9. TYRE SHREDDER AND PYROLYSIS REACTOR

  10. PRODUCTS The following products are produced on a daily basis • Crude oil and can be converted into 9500 litres of diesel by adding a distillation process. • Carbon black 10 tons/day • Steel wire scrap metal 2 tons/day

  11. FINANCIALS Assumptions The following assumptions are applicable to all the financials: • All amounts are quoted in USD. • 24 hours working days (3 shifts) • 25 working days per month (6 days a week) • Selling price of plant fuel – $0.6 per litre • Selling price of scrap metal – $60 per ton • Selling price of black carbon – $100 per ton • No Government taxes are included in figures • No cost of capital is included • Estimated cost of a property is included

  12. CAPITAL COST • Machineries, importation, commissioning and training of personnel = $1.95 million • This cost from the investor have been put to $330,000. • The total capital investment shall be $(1.95 million + 330,000) = $2,280,000. (N 360,000,000) 1 USD= N 157

  13. BUDGET INCOME AND EXPENDITURE FOR 15 MONTHS INCOME DESCRIPTION Startup M1 to M3 Quarter 1 Quarter 2 Quarter 3 Quarter 4 Year 2 Total Sale of products Steel 2 ton per day @ $60 per ton 9,000 9,000 9,000 9,000 36,000 72,000 Diesel 9000l per day @ $0.60 per liter 427,500 427,500 427,500 427,500 1,710,000 3,420,000 Black carbon 8 ton per day @ $100 per ton 75,000 75,000 75,000 75,000 300,000 600,000 TOTAL INCOME 0 511,500 511,500 511,500 511,500 2,046,000 4,092,000

  14. CAPITAL EXPENSES DESCRIPTION Start‐up M1 to M3 Quarter 1 Quarter 2 Quarter 3 Quarter 4 Year 2 Total Plants Cost of 2 conv. Plt 1,950,000 1,950,000 Shredder Forklift/front loader 0 Water cooler/distiller 0 Storage tank (fuel) 0 Distillation Plant (opt) Cost of Land ppty 330,000 330,000 Working Capital 190,000 190,000 Total Waste Tyre Plt 2,470,000 0 0 0 0 0 2,470,000

  15. SUMMARY OF FINANCIALS DESCRIPTION Start‐up M1 to M3 Quarter 1 Quarter 2 Quarter 3 Quarter 4 Year 2 Total Total Expenses 91,650 120,113 120,013 123,113 204,013 816,050 1,919,318 Capital Ex 2,470,000 0 0 0 0 0 1,900,000 Total Income 0 511,500 511,500 511,500 511,500 2,046,000 4,092,000 Net Cash flow -2,561,650 -2,170,263 -1,778,775 ‐1,390,388 -1,082,900 147,050 147,050

  16. PROPERTY AND FACTORY • It is advisable that the Agency owns the property where the factory and plant will be erected. • The property should not be smaller than 8 hectares. • The property should be accessible by tar road. • A factory of 1000 sq meters should be erected. • At least 5 hectares should be allocated for the storage of waste tyres.

  17. PERSONNEL The following personnel will be appointed and trained to operate the plant: • Plant manager • 9 Labourers for Tyre to fuel conversion plant • 1 Financial person • 1 Administrative person

  18. FACTORY LAYOUT

  19. LET ‘S STOP THE WASTAGE AND POLLUTION

  20. WHAT WE WANT • WE WANT THIS TO BE A STATE/PRIVATE SECTOR PROJECT • WE WANT US TO WORK TOGETHER TO TURN LAGOS WASTE TO WEALTH • WE WANT JOBS TO BE CREATED • WE HAVE DEPENDED SO MUCH ON PETROLEUM WE NEED TO DIVERSIFY

  21. BUILDING A STRONGER ECONOMY

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