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S. Stoynev and G. Chlachidze . AUP 20 March 2019. MQXFS1e – PH-to-Coil hipot tests. MQXFS1 at FNAL. MQXFS1 - the first 150 mm aperture, 1.5 m long Nb 3 Sn quadrupole within the CERN and LARP collaboration Coils fabricated by CERN (#103 and #104) and LARP (#3 and #5)
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S. Stoynev and G. Chlachidze. AUP 20 March 2019 MQXFS1e – PH-to-Coil hipot tests
MQXFS1 at FNAL • MQXFS1 - the first 150 mm aperture, 1.5 m long Nb3Sn quadrupole within the CERN and LARP collaboration • Coils fabricated by CERN (#103 and #104) and LARP (#3 and #5) • Five tests performed since 2016 • MQXFS1a: Training, mag. measurements, PH tests, energy extraction • MQXFS1b: (high azimuthal pre-stress) Training, mag. measurements, CLIQ and heater tests • MQXFS1c: (high axial pre-stress) Training, mag. measurements, CLIQ and heater tests • MQXFS1d: (welded SS shell test ) Training, mag. measurements • MQXFS1e: (Through busbar test) Magnet training, mag. measurements, spot heater tests MQXFS1d test preparations
MQXFS1 quench/trip history • 119 spontaneous quenches • 230 provoked quenches and trips (above or equal to 1 kA) • 48 unintended trips (above or equal to 1 kA) • Total of 8 thermal cycles (not counting the latest one for the hi-potting tests). Training history (20 A/s ramps)
MQXFS1 Outer Layer Heaters • Heaters were fired in about 397 quenches and trips • Only in some of them (~30) heaters were delayed up to 1 s • Due to limited number of HFUs (power) not all heater strips were included in the magnet protection • Peak power density in OL heaters varied between up to 200 W/cm2 • PH to coil Insulation: 50 um of Polyimide, plus Cable insulation - 150 um of fiber glass, all impregnated in CTD-101k CERN coils LARP coils
Goals of the hi-pot test • Verify heater to coil insulation soundness after the series of cold tests • OL PH-to-coil hi-potting tests at 75 K, 150 K and room temperature in the helium gas • Gradually decreasing the breakdown voltage in GHe • Providing different safety margins (see V. Marinozzi’s presentation) • If the polyimide insulation (Kapton layer) under the heater is cracked, the minimum distance between the coil and heaters could be as low as 0.2 mm 75K GHe 1 bar 104 275K GHe 1 bar 103 102 102
Test Preparations/Connections • Hi-potting tests in GHe never have been done above 1 kV at VMTF • All “weak” points identified, main concern was the current limiting resistors • All voltage tap/SG/heater wirings were disconnected • Eliminating the current limiting resistors • All connectors, terminals were insulated • Magnet leads also were disconnected from the main power leads • Condensation on copper flags makes hi-potting difficult • CLIQ leads (3) allow to bypass the resistor boards • Part of the feedthrough in the dewar not potted • CLIQ leads used for heater and coil connections • The CLIQ lead from the magnet connected to CL2 • OL heaters (8 strips) in coils 3 & 103 connected to CL3 • OL heaters (8 strips) in coils 5 & 104 connected to CL1
Hi-pot Tests • Cool-down to 1.9 K • Cold capacitance measurements (coil-heater and both to ground) • Warm up to room temperature • Heater-coil hi-pot at 75 K up to 800 V OK* • Heater-coil hi-pot at 150 K up to 800 V OK • Heater-coil hi-pot at 300 K up to 800 V OK • Cool-down to 1.9 K • Heater-coil hi-pot up to 2300 V OK • Coil-ground hi-pot up to 1800 V FAILED at 1250 V • Warm up to room temperature • Heater-coil hi-pot at 75 K up to 1500 V OK • Heater-coil hi-pot at 150 K up to 1500 V CL1** OK, CL3 reached 1.5 kV but failed on arc at flattop • Heater-coil hi-pot at 300 K up to 1200 V CL1 OK, CL3 failed at 970 V • Heater-coil hi-pot at 300 K up to 1500 V CL1 failed at 1360 V * HipotUltra7804, threshold was 10 uA, flattop 5-30 s **CL1: PH in coils 5/104, CL3: PH in 3/103
1.9 K Measurements • Capacitance measurements at 1.9 K • Coil-to-heater at 1 kHz and 100 Hz: consistently 20.0 nF for CL1 and 20.5 nF for CL3 • Coil-to-ground at 2 kHz: 13 nF with few nF fluctuations (worse for lower frequency) • Heater-to-ground at 2 kHz: 10 nF with few nF fluctuations (worse for lower frequency)