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Glassco Background The Glassco Group Infrastructure & Manufacturing Facility

Glassco Background The Glassco Group Infrastructure & Manufacturing Facility Quality Policy & System Manufacturing Capacity Distribution. GLASSCO HISTORY.

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Glassco Background The Glassco Group Infrastructure & Manufacturing Facility

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  1. Glassco Background • The Glassco Group • Infrastructure & Manufacturing Facility • Quality Policy & System • Manufacturing Capacity • Distribution

  2. GLASSCO HISTORY

  3. Glassco was established in 1969 and has just completed 40 years in this business . Up to 1987 Glassco was primarily selling into the Indian market and having about 25 distributors in INDIA. Since 1996 Glassco started exporting and with its good quality and good services Glassco is now one of the leaders from India in exports of scientific glassware and exporting to more than 75 countries worldwide. In the year 2000 GLASSCO registered itself as a 100% EOU under special export zone by govt. of India.

  4. THE GLASSCO GROUP

  5. Glassco group comprises of 3 companies at three different manufacturing locations in India, covering more than 9000 sq. meters. area and employing more than 300 people and also having its Head Office in UNITED KINGDOM. GLASSCO LABORATORY EQUIPMENTS (LAB GLASS EXPORT DIVISION) This is by far the biggest in the group of all the 3 companies and is one of the first companies to be formed in the group. Having a history of more than 40 years in the field of manufacturing lab glass. Glassco is the biggest exporter of scientific glassware from India, shipping more than 350 containers of glassware every year mainly Jointed, Volumetric, Filtration and General Glassware. Jointed Glassware Volumetric Glassware Filtration Glassware General Glassware

  6. GLASSCO LABORATORY INSTRUMENTS The company is primarily into selling of PLASTICWARE, METAL WARE, RUBBER WARE and has now started up with HOT PLATE STIRRERS and LIQUID HANDLING products allied to the glassware field the idea of forming this company was to provide a one stop shop for customers to get all the three laboratory needs fulfilled by Glasssco. For more details of the products, please visit our website www.glasscolabs.in GLASSAPPS The company looks after the needs of Indian customers and have more than 90 distributors in the indian market for distribution of glassware and instruments.

  7. INFRASTRUCTURE & MANUFACTURING FACILITY

  8. Glassco Laboratory Equipments Plant

  9. RAW MATERIAL Glassco makes all its products from tubing of ASTM E- 438 TYPE I, CLASS A BORO 3.3 GLASS. Glassco imports 300 MT of glass tubes per annum. Glassco normally keeps a stock for 3 months at any point of time which amounts to more than 60 tonnes of glass tubing.

  10. GLASS BLOWING AREA CYLINDER MACHINE GLASSCO LABORATORY EQUIPMENTS PLANT Glassco factory is spread over 15000 square meter area, out of which 9000 square meter area is covered for production and warehousing. At Glassco we have both automatic and semi automatic production automatic production is mainly of beakers, test tubes, cylinders and joints .We produce more than 300 different products in glass with different capacities.

  11. NEW PRODUCTION AREA FOR GLASS BLOWING The new blowing hall recently constructed has 75 glass blowers who work to produce all the scientific glassware according to strict tolerance of ISO standards. 60 blowers work on semi automatic machines for blowing different kind of flasks and 15 hand blowers produce complex glass products.

  12. COMPUTERISED GLASS FORMING MACHINE A computer controlled joint making machine installed at the plant gives added leverage to produce precise dimensions of sockets, cones, rims and flanges. An automatic joint making machine ensures consistent quality of joints. All the products travel through conveyor ovens for annealing / de-stressing that runs round the clock.

  13. CALIBRATION LABORATORY Glassco has automatic facility for calibrating volumetric flasks and cylinders, Glassco uses machines imported from Germany. These machines help to get an accuracy of 0.003%, so every product that Glassco make is within A-Class tolerance. For the burettes and pipettes Glassco use an automatic QUALITY CONTROL CENTER FOR verification of the calibration results.

  14. Glassco’s Calibration Laboratory has undertaken accreditation for its system for calibration and testing as per ISO 17025:2005. Glassco’s Calibration Laboratory is NABL approved. NABL has a MRA under the Asia Pacific Laboratory Accreditation Cooperation (APLAC) and the International Laboratory Accreditation Cooperation (ILAC), which means the calibration provided to customers for volumetric ware is acceptable in calibration laboratories worldwide. Results of calibration are guaranteed for precision as per the DIN, ISO, USP & ASTM standards. The calibrations performed by Glassco calibration laboratory are essential done under ISO 17025:2005. Please visit our website www.glasscolabs.com to see list of accreditation bodies.

  15. Now… Product Certifications Including Calibration and Conformance available at your fingertips !

  16. QR CODES ! NOW ON CARTONS OF ALL GLASSCO WARES! SCAN FOR CERTIFICATES

  17. Use your smartphone to scan the QR Code on the box labels …

  18. Just select the certificate you wish to see… Conformance… Calibration … Individual or Batch

  19. Certificate of conformity

  20. Calibration Certificates Batch/ lot Individual

  21. Glassco recommends.. On I Phone… Quickscan On Nokia … Symbian … NeoReader Windows… QR Code Reader Asha… Upcode On Android… Barcode Scanner On Blackberry… BeBeOs Mobile App

  22. ULTRASONIC WASHING MACHINE For the washing of glassware after grinding, Glassco uses state-of-the-art ultrasonic washing machine which is developed and designed in-house and can wash upto 5,000 pieces in 8 hours. For running the complete manufacturing facility, a custom-made software is used. Glassco intends to use RFID technology in coming future.

  23. QUALITY POLICY & SYSTEM

  24. QUALITY POLICY Glassco shall endeavor to produce and supply laboratory products at attractive pricings that meet or exceed customer’s expectations, with stress on timely deliveries. This shall be achieved by obtaining customer feedbacks of our performance and making relevant changes in our management system for continual improvement. QUALITY MANAGEMENT SYSTEM Glassco believes in delivering world class quality to all its clients globally and is recognized in International market for a quality brand. The Quality Management system at Glassco is ISO 9001:2008 certified by INTERTEK; accredited to UKAS. Glassco maintains Quality System manual for all its business processes and at all manufacturing and post – manufacturing levels, quality system is strictly adhered to. People supervising work affecting quality at Glassco, are trained internal auditors and carry out internal audits in routine practice

  25. A Glass Apart

  26. Dimensional Checks • Glassco carries out dimensional check with gages and calipers for all the material produced in the company, while in process and also before further processing

  27. Glass stress-free checks • Glassco has four on line annealing furnaces where all the products are annealed to remove manufacturing stress from glass to ensure that product has long use life. Glassco has four stress viewers installed at several locations for this purpose.

  28. Wall strength, thickness checks • Glassco has two very sophisticated thickness testers for viewing the thickness of glass in the glassware manufactured by blowing. This helps to ensure that the thickness is always over the norms in the standards like ASTM/DIN/ISO. This ensures that product has long use life and is safe to use.

  29. Optical Clarity Checks • Glassco verifies the optical clarity of all the products 100% of them twice…! Once when the product is first produced and secondly before the product is to be packed to ship.

  30. Fit testing for joints • The taper of the male(cones) and female(sockets) are verified by gages and taper test tools before further processing, this ensures that the joints are secured of leaks.

  31. Vacuum testing of mating joints • Mating joints are tested under a vacuum to verify that the taper are even and no leaks exist.

  32. Print color adhesion test • All the prints on the glass are verified for colour adhesion by subjecting them to acid boiling, scratch and tape peel off test.

  33. MANUFACTURING CAPACITY

  34. MANUFACTURING CAPACITY In all Glassco handles more than 300 different products which all have more than 5 to 7 different variations. Glassco understands the customer’s requirements at different geographical locations by the relevant standards of the continents like the ASTM, DIN and the ISO for all glassware. Glassco has the capability to produce and test as per the requirements of the customers with different standards and are currently producing and shipping more than 2 million pcs. of different makes and capacities related to lab glass a year. Share of Category wise sales of different glassware by Glassco Volumetric Glassware : 40% Jointed Glassware : 25% Filtration Glassware : 15% General Glassware : 20%

  35. DISTRIBUTION

  36. DISTRIBUTION & OEM Glassco has distributors in more than 60 countries and has presence in every part of the world. INDONESIA IRAN ITALY JAPAN JORDAN KENYA KUWAIT LEBANON MALAYSIA MALTA MAURITIUS MOROCCO NETHERLAND NIGERIA OMAN PAKISTAN POLAND S. AFRICA S.ARABIA S. KOREA SERBIA SINGAPORE SPAIN SRI LANKA SWEDEN SYRIA TAIWAN TANZANIA THAILAND TUNISIA TURKEY UAE USA UK VIETNAM WEST INDIES YEMEN ARGENTINA AZERBHAIJAN BANGLADESH BELGIUM BRAZIL CANADA CHILE COLOMBIA CYPRUS CZECH REPUBLIC DENMARK ECUADOR EGYPT ETHIOPIA FRANCE GERMANY GREECE HOLLAND

  37. Glassco mainly exports about 40% of its products in Europe and nearly 30% in USA rest all is exported in Middle east , Africa , Asia & South America. .

  38. Head Office: Glassco Laboratory Instrument Ltd. Abacus house, 367, Blandn Ford Road Bechenham BR3 4NW (UNITED KINGDOM) Works: Glassco Laboratory Equipments Manglai, P.O. Khudda Kalan, Ambala cantt. 133004 (INDIA) Ambala Cantt. – 133006 (INDIA) Email Address: info@glasscolabs.com www.glasscolabs.com

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