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3d-printing-in aerospace-high-pressure-compressor-strator

Wipro is deeply engaged in 3D printing in aerospace sector and in addition to our AM Business, we operate state-of-the-art facilities certified by global players such as Messier Bugatti Dowty, UTAS, and Liebherr for manufacturing, assembling, and testing of aerospace actuators and precision machined components

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3d-printing-in aerospace-high-pressure-compressor-strator

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  1. AEROSPACE Component High Pressure Compressor Stator Material Ti6Al4V The Aerospace industry has been at the forefront of adapting Metal Additive Manufacturing (AM) and some of the most evolved applications of metal AM can be found in the aerospace sector. Leading OEMs, tier 1 suppliers, and key ecosystem players are in the phase of developing mature capabilities in metal AM. T Typical value contribution from Metal Additive Manufacturing comes in form of weight reduction, reduction in sub-assembled parts by creating monolithic designs, ability to realize complex designs and drastic reduction in lead time to realize components.

  2. ABOUT THE PROJECT Wipro 3D helped a leading aerospace manufacturer to realize the High Pressure Compressor Stator in Ti6Al4V using metal AM. The Stator converts kinetic energy into static pressure through diffusion and redirects the flow direction of the fuel, preparing it for the rotor in the next stage. The Stator has been tested at a 100 100% ground speed well over 150 hours of operation in a prototype jet engine.

  3. AM COMPETENCIES USED Due to it’s large size, the Stator was creatively sectioned into different zones to achieve the desired geometry, dimensions a and functionality. A series of well-planned post processing activities were coordinated and executed to achieve the Stator’s desired features critical to pe performance i.e. particularly surface finish and weight. ADDITIVE DESIGN & ENGINEERING POST PROCESSING

  4. AM VALUE ADDITION TIME-TO-REALIZE DESIGN FREEDOM With very short “Redesign-to-realize” cycle time and with the process package established, the customer has now redesigned the Stator to va validate an alternate strategy. The complete design to realize lifecycle for the Combustion Chamber was done in less than 5 months, a drastic time compression compared to the traditional 14 14 months. About Wipro 3D Wipro 3D is an AS9100 Certified metal AM solutions and services provider, serving Aerospace, Space, Defense, Industrial, Heavy Engineering, Automotive, Energy, Nuclear & Healthcare sectors. Our solutions include AM Consulting, Additive Engineering & Design Offerings, Manufacturing Services, Research & Development based solutions right unto Design - Deployment and Operation of captive metal AM centers. Visit: http://wipro-3d.com to learn more

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